Wastewater Aeration Control Using Filtered CO2 Gas Sensing

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Solution Overview

Problem

Existing wastewater treatment methods face instability and sensor damage due to corrosive gases like hydrogen sulfide and ammonia generated during high BOD volume loading in aerobic biological treatment, leading to unstable nutritive substance control.

Innovation Solution

A wastewater treatment method and apparatus that measures carbon dioxide concentration in the gas phase after removing corrosive gases, using a desulfurization filter to stabilize the measurement and control nutritive substance addition based on this concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If TOC concentration is measured online to control nutritive substance addition, then nutritive substance control is improved, but measurement stability deteriorates due to clogging of suspended solids and oil contents

Engineering Contradiction:
Improvenutritive substance control accuracyVSAvoidmeasurement stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces an intermediary substance (carbon dioxide) as a mediator between the organic matter in wastewater and the measurement system. Instead of directly measuring TOC which is prone to clogging, the system measures CO2 concentration in the gas phase, which serves as an intermediary indicator that reflects organic matter degradation without suffering from suspended solids and oil contents interference

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/physical TOC measurement system (which uses optical sensors susceptible to clogging) with a gas-phase CO2 measurement system. This substitution eliminates the direct contact between measurement sensors and contaminated wastewater, thereby preventing clogging while maintaining measurement capability through gas sampling from the reaction tank atmosphere

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If high BOD volumetric loading is applied to increase treatment capacity, then productivity is improved, but treatment stability deteriorates due to hydrogen sulfide and ammonia generation

Engineering Contradiction:
Improvetreatment capacityVSAvoidtreatment stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent converts the harmful effect of high BOD loading (which generates corrosive gases like hydrogen sulfide and ammonia) into a beneficial measurement opportunity. By measuring CO2 concentration in the gas phase, the system can detect and respond to high loading conditions, allowing for proactive adjustment of nutritive substance addition to prevent sensor damage while maintaining high treatment capacity

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent implements a feedback control mechanism where CO2 concentration measurements from the gas phase are continuously monitored and fed back to the control system. This feedback allows real-time adjustment of nutritive substance addition based on actual treatment conditions, enabling the system to maintain high productivity while preventing the accumulation of corrosive gases that would otherwise damage sensors

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Stabilizes aerobic biological treatment by preventing sensor damage and ensuring accurate nutritive substance control, even under high organic matter loading conditions.

Implementation Method 1

a desulfurization filter to stabilize the measurement

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

measuring carbon dioxide concentration in the gas after removing the corrosive gas

Methodology Applied
Scientific EffectOptical detection: Absorption Spectroscopy

Data Source

PatentUS20250346513A1Wastewater treatment method and wastewater treatment apparatus
Publication Date: 2025.11.13 ORGANO CORP
  • US20250346513A1 patent drawing
  • US20250346513A1 patent drawing

AI summary

A wastewater treatment apparatus is equipped with: a reaction tank that performs aerobic biological treatment on organic wastewater containing at least one of a sulfur compound and a nitrogen compound; a filter for removing the corrosive gas from the gas discharged from water in the reaction tank; a sensor for measuring carbon dioxide concentration contained in the gas after the corrosive gas has been removed; and a control device for controlling the aerobic biological treatment based on the carbon dioxide concentration measured by the measurement means.