Integrated Wastewater Tank with Gas Diffuser and Biomass Carriers

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Solution Overview

Problem

Current biological wastewater treatment systems face inefficiencies in clarifying and treating wastewater, particularly in managing turbulence, oxygenation, and sludge removal, which affects the quality of treated water and the efficiency of the process.

Innovation Solution

The system incorporates a tank with distinct regions for turbulence, solids settling, and sludge collection, utilizing biomass carriers and a gas diffuser assembly to create bubble curtains and supply oxygen, along with a sludge removal conduit and optional clarification enhancement agents to enhance treatment and clarification processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single tank is used for both biological treatment and clarification, then device complexity is reduced, but it becomes difficult to create distinct turbulence and settling regions simultaneously

Engineering Contradiction:
Improvesystem structureVSAvoidregion separation
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The single tank is segmented into distinct functional regions using internal structures: a turbulence region with biomass carriers and gas diffusers for oxygenation and mixing, and a settling region below for solid-liquid separation. This segmentation allows both treatment and clarification functions to coexist in one tank without compromising region separation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the tank are given different local qualities: the upper region has high turbulence and oxygenation for biological treatment, while the lower region has calm conditions for settling. The gas diffuser assembly creates localized turbulence only where needed, preserving quiet zones for clarification.

Inventive Principle:
Principle #3Local quality

2Productivity

If gas bubbles are provided to create turbulence and oxygenation, then biological treatment efficiency is improved, but sludge settling and separation becomes more difficult

Engineering Contradiction:
Improvetreatment efficiencyVSAvoidclarification quality
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The gas diffuser assembly is positioned to create bubbles that rise through the turbulence region but dissipate before reaching the settling region. This segmentation of gas injection zones ensures turbulence and oxygenation occur only where needed for biological treatment, while the settling region remains calm for effective sludge separation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses vertical zonation to separate functions: gas bubbles provide turbulence in the upper horizontal plane, while the lower horizontal plane maintains calm conditions for settling. This dimensional separation allows both turbulent aeration and quiet settling to occur simultaneously without interfering with each other.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If biomass carriers are added to increase biological treatment capacity, then treatment productivity is improved, but sludge collection and removal becomes more complex

Engineering Contradiction:
Improvetreatment capacityVSAvoidsludge management
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The gas bubbles act as an intermediary mechanism to transport lightweight biomass carriers from the turbulence region to the settling region. Carriers that become overloaded with sludge naturally float to the surface where bubbles can carry them to the settling zone, simplifying sludge collection without requiring complex mechanical removal systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves wastewater treatment by creating effective turbulence, oxygenation, and sludge management, resulting in clarified and treated water with reduced sludge accumulation, enhancing the overall efficiency and quality of the biological wastewater treatment process.

Implementation Method 1

a gas diffuser assembly arranged generally between the upper turbulence region and the lower solids settling region for providing gas bubbles which move upwardly through the wastewater and the biomass carriers in the upper turbulence region

Methodology Applied
Scientific EffectGas bubbles: Bubble

Implementation Method 2

providing turbulence and oxygen

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 3

a multiplicity of biomass carriers disposed in the upper turbulence region

Methodology Applied
Scientific EffectBiomass carriers: Adsorption

Implementation Method 4

a lower solids settling region below the upper turbulence region

Methodology Applied
Scientific EffectSolids settling: Sedimentation

Data Source

PatentUS8753511B2Integrated biological wastewater treatment and clarification
Publication Date: 2014.06.17 AQWISE WISE WATER TECH
  • US8753511B2 patent drawing
  • US8753511B2 patent drawing
  • US8753511B2 patent drawing

AI summary

Apparatus for integrated biological wastewater treatment and clarification including a tank having a wastewater inlet for receiving wastewater to be treated and having a treated, clarified wastewater outlet for providing treated, clarified wastewater for use, the tank having an upper turbulence region, a lower solids settling region below the upper turbulence region and a sludge collection region below the lower solids settling region, a multiplicity of biomass carriers disposed in the upper turbulence region, a gas diffuser assembly arranged generally between the upper turbulence region and the lower solids settling region for providing gas bubbles which move upwardly through the wastewater and the biomass carriers in the upper turbulence region, providing turbulence and oxygen and a sludge removal conduit communicating with the sludge collection region for removal of sludge therefrom.