Anaerobic-Aerobic Wastewater Treatment System for Pathogen Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current wastewater treatment technologies, particularly anaerobic digestion systems, face challenges with the production of digestate, which has high levels of pathogens, nitrates, and phosphorus, making it hazardous for discharge and requiring costly storage and soil management, and existing methods to reduce digestate volume are energy-intensive and costly.

Innovation Solution

A system comprising stirred anaerobic and aerobic reactors with recycling communication, a discharge basin, and a gas collector, allowing for repeated mixing and settling cycles to treat livestock or poultry waste, producing safe water and soil amendment without chemical additives, and utilizing biogas for energy generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If anaerobic digestion technology is used to produce electricity from organic waste, then energy production is improved, but digestate with high levels of pathogens, nitrates, and phosphorus is formed which requires costly storage and treatment

Engineering Contradiction:
Improveenergy productionVSAvoiddigestate contamination
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The system segments the treatment process into distinct anaerobic and aerobic reaction stages. The anaerobic reactor produces biogas for energy, while the subsequent aerobic reactor treats the digestate to reduce contamination. This segmentation allows simultaneous energy production and harmful factor reduction through separate functional zones.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The aerobic reactor serves as an intermediary treatment stage between the anaerobic digestion process and final discharge. It mediates the transformation of harmful digestate components by introducing aerobic conditions that reduce pathogen levels and transform nitrogen compounds, enabling safe discharge or agricultural use.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If digestate is dispersed in arable lands to utilize nutrient levels, then nutrient recycling is improved, but runoff during rainy seasons increases pollution risk and requires 4-8 months storage

Engineering Contradiction:
Improvenutrient recyclingVSAvoidrunoff pollution
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary aerobic treatment of digestate before discharge or land application. This preliminary action reduces pathogen levels and transforms nitrogen compounds in advance, eliminating the need for prolonged storage and reducing runoff pollution risks when digestate is eventually applied to land.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The aerobic reactor changes the chemical and biological parameters of digestate by introducing oxygen, raising oxidation-reduction potential, and transforming ammonia to nitrate. These parameter changes reduce harmful effects and enable safe land application without extended storage requirements.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If mechanical separation and evaporation are used to reduce digestate volume, then volume reduction is improved, but additional chemicals and energy are required increasing treatment costs

Engineering Contradiction:
Improvedigestate volumeVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The aerobic reactor utilizes naturally occurring aerobic microorganisms to treat and concentrate digestate solids without requiring external chemicals or high-energy input. The system self-services by leveraging biological oxidation processes that occur naturally when oxygen is introduced, reducing volume through water evaporation and solid concentration.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system converts the harmful aerobic oxidation that would normally increase odor and pathogen issues into a beneficial process. By controlled aerobic treatment, the system reduces digestate volume through natural evaporation and solidification while simultaneously reducing harmful contaminants, transforming a potential problem into a volume reduction solution.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces organic matter, nitrogen, and phosphorus levels in wastewater, producing safe water for discharge and a high-quality soil amendment, while reducing capital and operating expenses and environmental impact, and generating energy from biogas.

Implementation Method 1

During anaerobic digestion, organic matter is broken down gradually using a complex system of bacteria until biogas is produced

Methodology Applied
Scientific EffectAnaerobic digestion: Anaerobic Digestion

Implementation Method 2

The effluent from the anaerobic reactors is transferred to an aerobic reactor where aerobic oxidation takes place

Methodology Applied
Scientific EffectAerobic oxidation: Oxidation

Implementation Method 3

utilizing biogas for energy generation

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS11767248B2Process and apparatus for the treatment of organic feedstock
Publication Date: 2023.09.26 S G T SUSTAINABLE GREEN TECH LTD
  • US11767248B2 patent drawing
  • US11767248B2 patent drawing
  • US11767248B2 patent drawing

AI summary

A system for treating organic feedstock, particularly livestock or poultry wastewater. The system employs combined anaerobic and aerobic digestion for converting the wastewater into safe water, fertilizer, and energy, wherein sequencing batch reactors (i.e. ASBR and SBR) are used for the digestion process.