Watch Component Composite Insert Adhesion via Laser Texturing
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Solution Overview
Problem
The adhesion between the substrate material and the composite material in watch components is problematic, particularly during polymerization, which induces shrinkage and affects the integrity of the insert.
Innovation Solution
A method is developed to form reinforced adhesion zones both inside and outside the cavity of the watch component, using femtosecond laser ablation to create a textured surface that enhances bonding, allowing the composite material to overflow and cover these zones during polymerization, thereby reducing shrinkage and improving attachment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the cavity is filled with composite material and polymerized, then the insert is formed in the cavity, but the composite material shrinks during polymerization causing poor adhesion to the substrate
Solution Approach 1:
The patent applies preliminary action by creating reinforced adhesion zones on the substrate surface before filling the cavity with composite material. These zones are formed by laser treatment or chemical etching to create micro-roughness and increase surface area, establishing strong bonding interfaces in advance that compensate for the shrinkage that will occur during subsequent polymerization. This preliminary preparation ensures that when the composite material shrinks, the reinforced zones maintain adequate adhesion.
Solution Approach 2:
The patent applies local quality by creating non-uniform surface characteristics on the substrate - specifically, reinforced adhesion zones with increased roughness and surface area are created in specific locations (such as the cavity walls and bottom) while other areas remain smooth. This localized modification ensures that adhesion is enhanced precisely where the composite material contacts the substrate, without affecting the overall appearance or properties of the substrate. The selective treatment of specific zones addresses the adhesion problem locally where it is most critical.
2Reliability
If the surface state of the cavity bottom is modified to improve adhesion, then bonding is enhanced, but the complexity of the manufacturing process increases
Solution Approach 1:
The patent replaces complex mechanical surface treatment methods (such as mechanical grinding, polishing, or chemical mechanical polishing) with laser treatment or chemical etching processes. These alternative methods achieve the same surface modification goals (increased roughness, increased surface area) but with simpler, more controllable, and more integrated processes that can be applied directly to the cavity structure without requiring separate mechanical processing steps.
Solution Approach 2:
The patent applies parameter changes by modifying surface properties (roughness, surface area, chemical composition) through controlled laser treatment or chemical etching parameters. By adjusting laser power, pulse duration, scanning speed, or chemical concentration and exposure time, the process optimizes adhesion enhancement while maintaining process simplicity. These parameter adjustments allow precise control over the degree of surface modification to achieve the required adhesion without excessive process complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This method significantly improves the attachment of the composite material to the watch component, reducing shrinkage and enhancing the overall bonding strength, leading to a more stable and aesthetically pleasing finish.
Implementation Method 1
a step of treatment during which at least one reinforced adhesion zone is formed on said body... the treatment step uses femtosecond laser radiation
Implementation Method 2
a stage of polymerization of the composite material... This is then polymerized by heating in order to obtain an insert material having sufficient hardness
Data Source
Figure 1~6
Figure 5~7
AI summary
The invention relates to a method comprising a step (E0) of forming a body provided with a cavity on a face of said body, a treatment step (E2) consisting of forming, on said body, at least one reinforced adhesion area which is at least partially outside the cavity, and a step (E3) of depositing composite material. During the deposition step (E3), the cavity is filled and the reinforced adhesion area is covered with the composite material.