Water-Absorbent Resin Particles for Diffusibility and Re-Wet Control

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Solution Overview

Problem

Water-absorbent resin particles in absorbent materials face a challenge in achieving both excellent liquid diffusibility and a practically sufficient amount of re-wet, as high liquid permeability often leads to increased re-wet.

Innovation Solution

The development of water-absorbent resin particles with a contact angle of 0.9% by mass saline at 25°C of 100 degrees or larger, achieved through adjustments in polymerization processes and surface coating with materials like polyurethane, to enhance liquid repellency and promote initial diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If water-absorbent resin particles with high liquid permeability are used, then liquid diffusibility is excellent, but the amount of re-wet increases

Engineering Contradiction:
Improveliquid diffusibilityVSAvoidamount of re-wet
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The patent changes the surface energy parameter of the resin particles by controlling the contact angle to be 100 degrees or more with 0.9% saline at 25°C. This parameter change creates a balance where the surface is sufficiently hydrophobic to prevent re-wet but still allows initial liquid diffusion, resolving the contradiction between liquid diffusibility and re-wet control

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different surface properties to different aspects of liquid interaction: the surface is designed to be hydrophobic (high contact angle) to repel liquid and prevent re-wet, while the internal structure maintains high liquid permeability for excellent initial diffusibility. This local differentiation of surface vs. bulk properties resolves the contradiction

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These resin particles effectively balance liquid diffusibility and re-wet, ensuring efficient liquid distribution while minimizing re-wet, as demonstrated by improved contact angles and absorption rates.

Implementation Method 1

a contact angle of 0.9% by mass saline at 25° C. 2° C. is 100 degrees or larger

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Implementation Method 2

a contact angle of 0.9% by mass saline at 25° C. 2° C. is 100 degrees or larger

Methodology Applied
Scientific EffectContact angle: Wetting

Implementation Method 3

liquid diffusibility in addition to a high water absorption amount

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 4

liquid diffusibility is excellent

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS12351692B2Absorbent resin particles and absorbent
Publication Date: 2025.07.08 SUMITOMO SEIKA CHEM CO LTD
  • US12351692B2 patent drawing
  • US12351692B2 patent drawing

AI summary

The present disclosure relates to water-absorbent resin particles in which a contact angle of 0.9% by mass saline at 25° C.±2° C. is 100 degrees or larger, and an absorbent material containing the water-absorbent resin particles.