Water Absorption Material with Recessed Adhesive Portions

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Solution Overview

Problem

Conventional water absorption treatment materials experience a decrease in water absorptivity due to the coating layer covering the granular core portion, preventing rapid liquid absorption and leading to reduced clumping effectiveness.

Innovation Solution

A water absorption treatment material with a granular core portion featuring recessed areas containing an embedded adhesive portion, allowing for rapid liquid absorption and clumping without compromising water absorptivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a coating layer portion is provided to cover the granular core portion for forming clumps, then clumping ability is improved, but water absorptivity decreases

Engineering Contradiction:
Improveclumping abilityVSAvoidwater absorptivity
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The adhesive material is selectively placed only in recessed portions on the surface of the granular core, rather than covering the entire surface with a coating layer. This localized placement provides clumping ability at specific contact points while leaving the majority of the granular core surface exposed for rapid liquid absorption.

Inventive Principle:
Principle #3Local quality

2Strength

If a coating layer portion is provided to cover the granular core portion, then adhesion between pieces is improved, but liquid penetration speed decreases

Engineering Contradiction:
Improveadhesion between piecesVSAvoidliquid penetration speed
Core Design Contradiction:
StrengthVSSpeed

Solution Approach 1:

The adhesive material is confined to recessed portions on the granular core surface, creating localized adhesion zones that do not impede overall liquid penetration. The convex portions of the granular core remain exposed, allowing rapid liquid access while the recessed portions provide sufficient adhesion for clump formation.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If an embedded portion with adhesive material is provided in recessed portions, then clump formation is enabled, but surface area for absorption is reduced

Engineering Contradiction:
Improveclump formationVSAvoidsurface area for absorption
Core Design Contradiction:
Stability of the object's compositionVSArea of stationary object

Solution Approach 1:

The adhesive material is placed only in recessed portions rather than covering the entire surface, minimizing the reduction of absorptive surface area. The convex portions of the granular core maintain full exposure for liquid absorption, while the recessed portions occupy only a fraction of the total surface area.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The embedded adhesive portions are nested within recessed areas of the granular core surface, allowing the adhesive material to be contained within the existing surface topology rather than adding an external coating layer that would reduce the effective surface area.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The material effectively forms clumps after use without reducing water absorptivity, ensuring efficient liquid absorption and adherence while maintaining the granular core's water-absorbing capabilities.

Implementation Method 1

an embedded portion that is provided in the recessed portion and contains an adhesive material... when a piece of the water absorption treatment material absorbs a liquid, it adheres to another piece of the water absorption treatment material and forms a clump

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

the embedded portion is provided in a recessed portion of the granular core portion. For this reason, the liquid can rapidly reach the granular core portion regardless of the existence of the embedded portion

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS10717065B2Water absorption treatment material
Publication Date: 2020.07.21 DAIKI CO LTD
  • US10717065B2 patent drawing
  • US10717065B2 patent drawing
  • US10717065B2 patent drawing

AI summary

Provided is a water absorption treatment material and a method for manufacturing the same, according to which a clump can be formed after use without incurring a decrease in water absorptivity. A water absorption treatment material includes a granular core portion and an embedded portion. A recessed portion is formed on the surface of the granular core portion. The embedded portion is provided in the recessed portion of the granular core portion. The embedded portion contains an adhesive material.