Water-Based Azeotropic Mixtures for Thermal Management

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Solution Overview

Problem

Current thermal management systems in military and commercial applications face inefficiencies due to low thermal conductivity and high global warming potential of traditional refrigerants, and water-based systems are limited by expansion issues and high compressor outlet temperatures.

Innovation Solution

A thermal management system utilizing a water-based azeotropic mixture, such as water and organic compounds like n-propanol or pyridine, which maintains high heat transport capability without the expansion issues of pure water, offering improved thermal performance and environmental safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If water is used as a working fluid, then heat transport capability is improved, but freezing-related damage occurs due to expansion upon freezing

Engineering Contradiction:
Improveheat transport capabilityVSAvoidfreezing-related damage
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent uses a composite working fluid system consisting of water combined with other substances (such as salt solutions, alcohols, or other additives) to create a mixture that maintains the high heat transport capability of water while suppressing the freezing expansion problem. This composite approach allows the system to benefit from water's superior thermal properties without suffering from its detrimental freezing behavior.

Inventive Principle:
Principle #40Composite materials

2Reliability

If traditional refrigerants like R-134A are used, then chemical inertness and non-flammability are achieved, but global warming potential increases

Engineering Contradiction:
Improvechemical inertnessVSAvoidglobal warming potential
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the working fluid by transitioning from conventional refrigerants like R-134A to water-based mixtures. This parameter change fundamentally alters the environmental properties, reducing global warming potential while maintaining acceptable safety characteristics through proper formulation of the water-based composite fluid.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If fluorinated refrigerants are used, then non-flammability is achieved, but environmental harm increases due to high GWP

Engineering Contradiction:
Improvenon-flammabilityVSAvoidenvironmental harm
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent adopts water-based working fluids that are environmentally benign and have minimal atmospheric lifetime, effectively replacing long-lived fluorinated refrigerants. While water itself is non-flammable, the use of water-based mixtures provides environmental sustainability with rapid degradation in the atmosphere, eliminating the persistent global warming issue associated with HFCs.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Use of energy by moving object

If water is used as a working fluid, then heat of vaporization is improved, but compressor outlet temperature increases

Engineering Contradiction:
Improveheat of vaporizationVSAvoidcompressor outlet temperature
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent modifies the thermodynamic parameters of the working fluid by using water-based composite mixtures rather than pure water or conventional refrigerants. This parameter change allows the system to achieve high heat of vaporization for efficient heat transport while the composite nature of the fluid helps manage temperature characteristics through the properties of the added substances.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The water-based azeotropic mixture provides enhanced heat transport capabilities, reduced energy consumption, and environmental friendliness, while avoiding the freezing-related damage issues of pure water, making it suitable for a wide range of thermal management applications.

Implementation Method 1

move heat from one portion of the heat transport component to another

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

transition between a liquid phase and a vapor phase

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS10648745B2Azeotropic working fluids and thermal management systems utilizing the same
Publication Date: 2020.05.12 AAVID THERMAL CORP
  • US10648745B2 patent drawing
  • US10648745B2 patent drawing
  • US10648745B2 patent drawing

AI summary

A thermal management system includes a heat transport component and a water-based azeotropic mixture disposed within the heat transport component to move heat from one portion of the heat transport component to another. The mixture includes at least 50% water.