Water-Based Ink Composition Preventing Banding and Bleeding

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Solution Overview

Problem

Water-based inks for ink-jet recording often experience white stripe-shaped unevenness (banding) at low resolution and bleeding between colors due to poor permeability and vaporization characteristics, especially when using pigments.

Innovation Solution

A water-based ink composition containing a pigment, acetylene glycol-based surfactant, tripropylene glycol methyl ether, and tripropylene glycol n-butyl ether, with specific weight ratios to prevent banding and enhance vaporization, while suppressing bleeding between colors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the permeability of the water-based ink is enhanced to eliminate white stripe-shaped unevenness (banding), then the solid printing portion is filled properly, but the bleeding between different colors and the vaporization characteristic are deteriorated

Engineering Contradiction:
Improvesolid printing portion filling uniformityVSAvoidbleeding between colors and vaporization characteristic
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by precisely controlling the concentrations of multiple surfactants and glycol ethers in the ink formulation. Specifically, it uses an acetylene glycol-based surfactant (0.1-0.3% by weight), tripropylene glycol methyl ether (2.5-4.5% by weight), and tripropylene glycol n-butyl ether (0.5-1.5% by weight). This multi-parameter optimization resolves the contradiction by achieving proper permeability for uniform solid printing while maintaining color separation and vaporization characteristics through the balanced composition of these components.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining multiple surfactant types and glycol ether compounds in specific proportions. The formulation integrates an acetylene glycol-based surfactant with tripropylene glycol methyl ether and tripropylene glycol n-butyl ether to create a composite ink system. This composite approach allows the ink to simultaneously achieve enhanced permeability for eliminating banding while maintaining adequate color separation and vaporization properties through the synergistic effects of the combined components.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the recording is performed at a low resolution to raise the recording speed, then the productivity is improved, but a solid printing portion is not filled and white stripe-shaped unevenness (banding) arises

Engineering Contradiction:
Improverecording speedVSAvoidsolid printing portion filling uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent resolves this contradiction through parameter changes in the ink's chemical composition, specifically optimizing the surfactant and glycol ether content to achieve appropriate viscosity and surface tension. The formulated ink maintains optimal flow characteristics that enable proper solid printing portion filling even at low resolution settings, thereby allowing high recording speed without sacrificing print quality or producing banding effects.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by creating ink with differentiated functional properties through its composite formulation. The specific combination of acetylene glycol-based surfactant and glycol ethers provides localized optimization of wetting and flow characteristics, enabling the ink to properly fill solid printing portions under various recording conditions including low resolution high-speed printing, thus eliminating banding while maintaining productivity.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If a pigment is used in the water-based ink, then the color strength is improved, but the vaporization characteristic and bleeding resistance are deteriorated

Engineering Contradiction:
Improvecolor strengthVSAvoidvaporization characteristic and bleeding resistance
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by optimizing the chemical composition parameters of the ink vehicle surrounding the pigment particles. Through precise control of surfactant concentration (acetylene glycol-based surfactant at 0.1-0.3%) and glycol ether content (tripropylene glycol methyl ether at 2.5-4.5%, tripropylene glycol n-butyl ether at 0.5-1.5%), the formulation achieves proper balance between color strength from the pigment and improved vaporization characteristics and bleeding resistance from the optimized liquid matrix.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses intermediary substances (surfactants and glycol ethers) to mediate between the pigment particles and the water-based carrier. These intermediary components improve the interaction between pigment and carrier, enhancing color strength while simultaneously improving vaporization characteristics and bleeding resistance by modifying the ink's overall surface tension, wetting properties, and evaporation behavior through the selected surfactant and glycol ether combination.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ink composition effectively prevents white stripe-shaped unevenness and bleeding between colors, maintaining excellent vaporization characteristics even at low resolution, ensuring stable and high-quality ink-jet recording.

Implementation Method 1

an acetylene glycol-based surfactant contained by 0.1% by weight to 0.3% by weight in the water-based ink

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 2

tripropylene glycol methyl ether contained by 2.5% by weight to 4.5% by weight in the water-based ink; and tripropylene glycol n-butyl ether contained by 0.5% by weight to 1.5% by weight in the water-based ink

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS9315686B2Water-based ink for ink-jet recording, water-based ink set for ink-jet recording, ink cartridge, and ink-jet recording method
Publication Date: 2016.04.19 BROTHER KOGYO KK
  • US9315686B2 patent drawing
  • US9315686B2 patent drawing
  • US9315686B2 patent drawing

AI summary

A water-based ink for ink-jet recording includes a pigment; water; an acetylene glycol-based surfactant contained by 0.1% by weight to 0.3% by weight in the water-based ink; tripropylene glycol methyl ether contained by 2.5% by weight to 4.5% by weight in the water-based ink; and tripropylene glycol n-butyl ether contained by 0.5% by weight to 1.5% by weight in the water-based ink.