Water Electrolysis Device Pressure Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing water electrolysis methods and devices face challenges in reducing the admixture of hydrogen and oxygen, leading to increased complexity, cost, and decreased efficiency, particularly in space applications where dry oxygen is required and high pressure differences across the electrolytic membrane cause membrane damage.

Innovation Solution

A water electrolysis method and device that supplies temperature-controlled water only to the cathode side of a solid polymer membrane with a catalyst layer, controlling the pressure difference between both surfaces to 50 kPa or less, using a reinforced electrolytic membrane with organic or inorganic substances to prevent admixture and reduce membrane thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If water is supplied only to the anode side to prevent membrane drying, then membrane hydration is maintained, but oxygen becomes wet and unsuitable for respiration

Engineering Contradiction:
Improvemembrane hydrationVSAvoidwet oxygen
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention segments the water supply function by location - water is supplied only to the anode side where oxygen is generated, while the cathode side operates without direct water supply. This segmentation allows the anode to provide both hydration to the membrane and generate dry oxygen, resolving the contradiction between maintaining membrane hydration and producing dry breathable oxygen.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If pressure difference across the electrolytic membrane is increased to improve oxygen purity, then oxygen purity increases, but membrane damage occurs and device complexity increases

Engineering Contradiction:
Improveoxygen purityVSAvoidmembrane integrity
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

The invention changes the pressure parameter by maintaining pressure on both sides of the membrane rather than creating a large pressure difference. This parameter change allows oxygen to be delivered dry without exceeding membrane strength limits, preventing membrane damage while still achieving effective gas separation and high oxygen purity.

Inventive Principle:
Principle #35Parameter changes

3Strength

If electrolytic membrane thickness is increased to prevent damage from pressure difference, then membrane strength increases, but power consumption increases and electrolysis efficiency decreases

Engineering Contradiction:
Improvemembrane strengthVSAvoidpower consumption
Core Design Contradiction:
StrengthVSUse of energy by moving object

Solution Approach 1:

The invention changes the pressure parameter from high pressure difference to equal pressure on both sides, which allows the use of thinner membranes. This parameter change reduces the power necessary for electrolysis and improves electrolysis efficiency while maintaining sufficient membrane strength to prevent gas mixing.

Inventive Principle:
Principle #35Parameter changes

4Object-affected harmful factors

If pressure difference is increased to deliver dry oxygen, then oxygen dryness is achieved, but hydrogen admixture to oxygen increases creating safety hazards

Engineering Contradiction:
Improveoxygen drynessVSAvoidhydrogen admixture
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The invention segments the pressure conditions by location - pressure is applied on both sides of the membrane rather than creating a unidirectional pressure gradient. This segmentation prevents the formation of large pressure differences that would drive hydrogen through the membrane into the oxygen stream, thereby reducing hydrogen admixture and safety hazards while still delivering dry oxygen.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses the admixture of hydrogen and oxygen, enhances electrolysis efficiency, simplifies the device structure, and maintains membrane integrity while reducing power consumption and operational temperature, allowing for efficient and safe gas generation in space environments.

Implementation Method 1

a membrane which is typically used as a solid polymer membrane has hydrogen ion conductivity, and the electrolysis is accompanied by a phenomenon of an electrochemical osmotic pressure being generated from an anode towards a cathode and thus moving water from the anode side to the cathode side

Methodology Applied
Scientific EffectElectrochemical osmotic pressure: Osmosis

Implementation Method 2

electrolyzing water by creating a potential difference between both surfaces of the electrolytic membrane

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS11421327B2Water electrolysis method and water electrolysis device
Publication Date: 2022.08.23 W L GORE & ASSOC GK
  • US11421327B2 patent drawing

AI summary

Provided are a water electrolysis method and a water electrolysis device in which mixing of the generated hydrogen and oxygen is greatly reduced and which have a high electrolysis efficiency, while being simplified in structure. In the water electrolysis method and water electrolysis device, water is electrolyzed by supplying water to the cathode side of an electrolytic membrane including a solid polymer membrane provided with a catalyst layer on a surface thereof and creating a potential difference between both surfaces of the electrolytic membrane. The temperature-controlled water is supplied only to the cathode side of the electrolytic membrane, while controlling the difference in pressure between both surfaces of the electrolytic membrane to 50 kPa or less.