Water extractor

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Solution Overview

Problem

Environmental control systems in aircraft face challenges in efficiently removing moisture from air, which affects cabin humidity and pressure conditions, leading to potential damage and reduced performance.

Innovation Solution

A water extractor design featuring a swirler vane assembly, outer and inner ducts with tapered gaps, and diffuser vanes to centrifugally separate and collect water droplets, minimizing pressure drop and enhancing moisture removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If water extractors are used to remove moisture from air in environmental control systems, then moisture removal effectiveness is improved, but pressure drop increases

Engineering Contradiction:
Improvemoisture removal effectivenessVSAvoidpressure drop
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The water extractor is divided into multiple functional sections: a swirler section with turning vanes for initial water separation, and an extractor section with diffuser vanes for further water removal. This segmentation allows each section to perform a specific function, improving overall moisture removal effectiveness while managing pressure drop across stages rather than in a single component

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a tapered gap between the inner and outer ducts that varies in width along the flow direction. This dimensional variation creates regions of different flow velocities and pressures, enhancing water droplet separation through centrifugal forces in the swirler section while providing a gradual pressure recovery zone in the extractor section, thereby reducing overall pressure drop

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If conventional water extractor designs are used, then moisture removal is achieved, but device complexity increases

Engineering Contradiction:
Improvemoisture removalVSAvoidextractor structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the swirler and extractor functions into a single integrated assembly where the outer duct serves dual purposes as both a structural housing and a flow channel. The turning vanes and diffuser vanes are positioned within the same annular space between inner and outer ducts, merging multiple water removal mechanisms into one compact device, thereby reducing overall structural complexity while maintaining effective moisture removal

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces moisture in the air, improving cabin humidity control, preventing damage to air cycle machines, and enhancing the overall performance and efficiency of environmental control systems.

Implementation Method 1

A water extractor design featuring a swirler vane assembly, outer and inner ducts with tapered gaps, and diffuser vanes to centrifugally separate and collect water droplets

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Implementation Method 2

outer and inner ducts with tapered gaps

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 3

diffuser vanes positioned in the first body portion and the second body portion

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentEP3427809B1Water extractor
Publication Date: 2020.09.02 HAMILTON SUNDSTRAND CORP
  • EP3427809B1 patent drawingFigure 1A
  • EP3427809B1 patent drawingFigure 1B
  • EP3427809B1 patent drawingFigure 2A

AI summary

A water extractor includes an outer duct (110) with an inlet (112) and an outlet (114), and an inner duct (116) with an inlet (118) and an outlet (120). The inner duct is positioned in the outer duct. The water extractor further includes a gap between the inner duct and the outer duct. The gap is tapered between a first position and a second position.