Water Harvester Sorbent Composition for Substrate-Free Capture Modules

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Solution Overview

Problem

Conventional sorbent compositions have low sorbent content and high water adsorption capacity loss, and they often require application to a substrate material, limiting their use as structural components in water harvesters.

Innovation Solution

Development of sorbent compositions with 65 wt.% to 85 wt.% sorbent content and less than 15% water adsorption capacity loss, which can be used alone or on a substrate, and can be reconfigured into structural components for water capture modules in water harvesters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional dry sorbent compositions are used, then the sorbent can adsorb water from the atmosphere, but the sorbent content is low (30-60 wt.%) and water adsorption capacity loss is high (>15%)

Engineering Contradiction:
Improvesorbent contentVSAvoidwater adsorption capacity loss
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention uses a composite material system consisting of sorbent particles (30-60 wt.%), polymer binder (10-30 wt.%), and plasticizer (5-20 wt.%). This composite structure allows the sorbent to maintain high water adsorption capacity while providing mechanical integrity and flexibility for structural applications. The polymer binder holds the sorbent particles together, preventing capacity loss while the plasticizer ensures flexibility.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If conventional sorbent compositions are applied to substrate material, then the sorbent can be used in water harvesters, but the sorbent cannot be used as structural components discrete from substrate material

Engineering Contradiction:
Improveuse as structural componentVSAvoidrequirement of substrate material
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The sorbent composition serves multiple functions simultaneously: it acts as both the water adsorbing functional layer and the structural component. The composite formulation with polymer binder and plasticizer provides mechanical strength and flexibility, allowing the sorbent to be used as free-standing structural elements in water harvester devices without requiring separate substrate materials.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If sorbent composition is applied to substrate material, then water capture can be achieved, but the sorbent composition may not sufficiently adhere to substrate material or demonstrate sufficient elasticity

Engineering Contradiction:
Improveadhesion to substrateVSAvoidelasticity for reconfiguration
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention optimizes the chemical and physical parameters of the sorbent composition by incorporating specific ratios of polymer binder (10-30 wt.%) and plasticizer (5-20 wt.%). These parameter adjustments enhance both adhesion to substrate materials and elasticity for reconfiguration into various structural components. The plasticizer specifically improves flexibility while the binder ensures strong adhesion.

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If high sorbent content (65-85 wt.%) is achieved in dry sorbent composition, then water uptake capacity is improved, but the composition may lack mechanical integrity for structural use

Engineering Contradiction:
Improvesorbent contentVSAvoidmechanical integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The invention creates a composite material where sorbent particles (30-60 wt.%) are bound together with polymer binder (10-30 wt.%) and plasticizer (5-20 wt.%). This composite structure maintains high sorbent content for water uptake while the polymer matrix provides mechanical integrity and flexibility. The plasticizer ensures the composite remains flexible enough for structural applications despite high sorbent loading.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sorbent compositions exhibit high water uptake capacity and stability, enabling efficient water capture and desorption, with improved adhesion and elasticity, reducing production costs and enhancing module efficiency.

Implementation Method 1

Sorbents include materials that adsorb water from the atmosphere and desorb water from the sorbent

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

Sorbents include materials that adsorb water from the atmosphere and desorb water from the sorbent

Methodology Applied
Scientific EffectDesorption: Desorption

Data Source

PatentUS12351483B1Water harvester
Publication Date: 2025.07.08 WATER HARVESTING INC
  • US12351483B1 patent drawing
  • US12351483B1 patent drawing
  • US12351483B1 patent drawing

AI summary

Sorbent compositions that are useful in the adsorption of water from the atmosphere. In particular embodiments, the sorbent compositions can be disposed alone as a sorbent layer or can be disposed as a sorbent layer on a substrate material, which can be reconfigured as a plurality of structural components that are useful in the assembly water capture modules disposed within an adsorption/desorption structure of a water harvester.