Adjustable Water Heater Venting Assembly for Duct Alignment

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Solution Overview

Problem

Existing water heater venting assemblies require custom modifications due to varying dimensions and locations of inlet and outlet ducts, leading to increased installation time and costs, and lack a straightforward method for monitoring flue gas without disassembly.

Innovation Solution

A water heater venting assembly with an adjustable duct coupling system, including a hollow housing, a flue gas exhaust conduit, and a resiliently deformable gasket, allowing for fluid communication between the flue gas outlet and combustion air inlet ducts at varying distances, and enabling slidable movement for alignment and sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If custom fabrications and modifications are made for each different water heater, then the venting assembly can accommodate varying duct dimensions and locations, but installation time and costs increase

Engineering Contradiction:
Improveaccommodation of varying duct dimensions and locationsVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The venting assembly incorporates an adjustable coupling mechanism with movable components that can be positioned at different locations and angles to match varying duct configurations on different water heaters, eliminating the need for custom fabrications and reducing installation time

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The venting assembly is designed as a universal fit system that can accommodate multiple water heater models and duct configurations through standardized interfaces and adjustable positioning features, allowing a single assembly design to serve multiple applications without modification

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If custom fabrications and modifications are made for each different water heater, then the venting assembly can accommodate varying duct dimensions and locations, but installation costs increase

Engineering Contradiction:
Improveaccommodation of varying duct dimensions and locationsVSAvoidinstallation costs
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The adjustable coupling mechanism allows installers to configure the venting assembly to match different duct arrangements without requiring custom-made parts, reducing material waste and labor costs associated with custom fabrication

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By designing a universal venting assembly that works with multiple water heater models and duct configurations, the need for expensive custom fabrications is eliminated, reducing overall installation costs while maintaining adaptability

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Difficulty of detecting and measuring

If the venting assembly is disassembled for flue gas monitoring, then monitoring can be performed, but installation time and complexity increase

Engineering Contradiction:
Improveflue gas monitoring capabilityVSAvoidmonitoring without disassembly
Core Design Contradiction:
Difficulty of detecting and measuringVSEase of operation

Solution Approach 1:

The design allows monitoring equipment to be nested within or integrated into the venting assembly structure, enabling flue gas monitoring without requiring disassembly of the venting components

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces installation time and costs by accommodating different water heater configurations, allows for easy monitoring of flue gas without disassembly, and provides a flexible fluid coupling system for efficient operation.

Implementation Method 1

a resiliently deformable gasket for placement around an outer periphery of the combustion air aperture

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10088156B2Water heater venting assembly
Publication Date: 2018.10.02 IPEX TECHNOLOGIES INC
  • US10088156B2 patent drawing
  • US10088156B2 patent drawing
  • US10088156B2 patent drawing

AI summary

In a preferred embodiment, there is provided a water heater venting assembly for directing a combustion air and a flue gas between an outdoor atmosphere and a water heater, and which includes a generally hollow housing defining a combustion air aperture, a flue gas exhaust conduit disposed in the housing, and an adjustable inlet duct coupling assembly having a retention member for placement in the housing proximal to the aperture, a gasket for placement around an outer periphery of the aperture and a combustion air supply member. The retention member is for retaining the supply member in fluid sealing engagement with the gasket to effect fluid communication between the aperture and the supply member, and is sized to permit slidable movement of the supply member relative to the gasket.