Water Meter Leak Detection via Dynamic Alarm Adjustment

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Solution Overview

Problem

Existing methods for detecting leaks in liquid lines, particularly those with small flow rates, are unreliable and often fail to distinguish between leaks and normal fluid consumption, leading to undetected damage from dripping leaks and false alarms due to high threshold settings.

Innovation Solution

A method that records and compares flow rates during liquid withdrawal processes, adjusts alarm values based on frequency, and incorporates pressure measurements to detect microleaks, using a water meter with flow and pressure sensors connected to a controller to issue alerts and adjust thresholds dynamically.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If flow sensors with a wide measuring range are used to detect large fluid losses, then pipe bursts can be detected, but small leaks (less than 0.8 l/min) cannot be detected reliably

Engineering Contradiction:
Improvefluid flow rate detection rangeVSAvoidsmall leak detection capability
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The alarm value is not fixed but dynamically adjusted based on the frequency of occurrence of flow rates above an adjustment value. The control unit automatically adapts the alarm value to reflect typical consumption patterns, enabling reliable detection of small leaks even with a wide measuring range sensor.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the alarm threshold parameter dynamically based on observed consumption frequencies. By monitoring how often flow rates exceed certain values and adjusting the alarm value accordingly, the system optimizes its sensitivity to detect small leaks while maintaining the ability to handle large fluid losses.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If high threshold values are set to avoid false alarms, then false alarms are reduced, but small leaks remain undetected

Engineering Contradiction:
Improvefalse alarm reductionVSAvoidsmall leak detection sensitivity
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system uses feedback from monitored flow rates to automatically adjust the alarm value. By analyzing the frequency of occurrence of flow rates above an adjustment value, the control unit learns typical consumption patterns and adapts the threshold accordingly, reducing false alarms while maintaining sensitivity to small leaks.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The alarm value transitions from a static high threshold to a dynamic value that adapts based on observed consumption frequencies. This dynamic adjustment allows the system to lower the effective threshold when appropriate, enabling detection of small leaks without causing false alarms from normal consumption variations.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If a fixed alarm value is used, then the system is simple to operate, but it cannot distinguish between leaks and normal consumption patterns

Engineering Contradiction:
Improvesystem simplicityVSAvoidleak detection accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system performs self-adjustment by automatically adapting the alarm value based on monitored consumption patterns. The control unit independently analyzes frequency data and modifies the alarm threshold without requiring manual intervention, maintaining operational simplicity while improving leak detection accuracy through automatic adaptation to normal consumption variations.

Inventive Principle:
Principle #25Self-service

4Reliability

If pressure measurements are added to detect microleaks, then detection reliability improves, but device complexity increases

Engineering Contradiction:
Improvemicroleak detection capabilityVSAvoidsensor and system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The existing flow sensor serves multiple functions: it detects both normal consumption patterns and leak conditions. By combining pressure measurements with flow rate monitoring and using the control unit to analyze both parameters together, the system achieves enhanced microleak detection capability without adding separate dedicated sensors for each function, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances leak detection reliability, enabling the identification of small leaks and reducing false alarms by adapting alarm values to typical consumption patterns and using pressure measurements to detect microleaks and pipe breaks.

Implementation Method 1

a flow sensor (13) for a liquid, which is connected to the controller (15) in a data-conducting manner

Methodology Applied
Scientific EffectFlow rate measurement:

Implementation Method 2

a pressure sensor (14) for a liquid, which is connected to the controller (15) in a data-conducting manner

Methodology Applied
Scientific EffectPressure measurement:

Data Source

PatentEP3682217B1Method for detecting a leak in a liquid line, and water meter having a controller for carrying out the method
Publication Date: 2024.12.11 GROHE AG
  • EP3682217B1 patent drawingFigure 1~2
  • EP3682217B1 patent drawingFigure 3~4
  • EP3682217B1 patent drawingFigure 5~6

AI summary

Method for detecting a leak, having at least the following steps of: a) capturing a flow rate of a liquid through a liquid line (8) during a multiplicity of liquid removal processes (1.1, 1.2, 1.3, 1.4); b) comparing the flow rates of the liquid in the respective liquid removal processes with an alarm value (2); c) outputting an alarm signal if the flow rate of the liquid in a liquid removal process (1.1, 1.2, 1.3, 1.4) exceeds the alarm value (2); d) adapting the alarm value (2) on the basis of a frequency of the occurrence of the flow rates of the liquid in the liquid removal processes above an adaptation value (3).