Water Purification Loop with Automatic Gas Purge Valves

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Solution Overview

Problem

Existing water purification systems require manual purging, which is cumbersome and risky, especially for non-technical users, and may lead to contamination or reduced filter effectiveness, while also not ensuring the highest water quality consistently.

Innovation Solution

A closed water flow loop system with automatic purging capabilities using diversionary and return pipes to evacuate residual gases from filtration means, ensuring the integrity and quality of the purified water, and incorporating UV sterilization to maintain system performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If manual purging is implemented, then air pockets can be removed from filters, but user operation complexity and contamination risk increase

Engineering Contradiction:
Improveair pockets in filtersVSAvoidmanual purging operation
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The system performs purging automatically without user intervention. The control unit monitors pressure differential across filters and activates purge valves when needed, enabling the system to self-maintain optimal filtration performance.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control unit continuously monitors pressure differential across the filters and uses this feedback to determine when purging is needed. This closed-loop control ensures purging occurs only when necessary, maintaining optimal filter performance automatically.

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If manual purging is performed, then air pockets can be evacuated, but water quality and system reliability deteriorate due to contamination risk

Engineering Contradiction:
Improveair pockets in filtersVSAvoidwater quality consistency
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The system automatically performs purging operations based on monitored filter conditions, eliminating human error and contamination risk associated with manual operation. The control unit manages the entire purging process sterilely without user intervention.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Continuous pressure monitoring provides real-time feedback on filter status, enabling the control unit to initiate purging only when air pockets are detected. This precise control prevents unnecessary purging that could compromise water quality while ensuring purging occurs when needed.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If filtration continues without purging, then system operation is simple, but head loss increases and flow rate decreases

Engineering Contradiction:
Improvecontinuous filtration operationVSAvoidwater flow rate
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system performs purging periodically based on pressure differential thresholds rather than continuously. The control unit monitors filter pressure and activates purging cycles when air pockets are detected, maintaining optimal flow rate with minimal intervention.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The control unit uses pressure differential feedback to determine when purging is needed to maintain flow rate. This ensures the system operates at optimal productivity by purging only when filter resistance increases due to air pockets.

Inventive Principle:
Principle #23Feedback

4Device complexity

If manual purging is required, then system structure is simpler, but maintenance difficulty and user burden increase

Engineering Contradiction:
Improvepurge valve structureVSAvoidfilter maintenance
Core Design Contradiction:
Device complexityVSEase of repair

Solution Approach 1:

The control unit automatically manages purging operations based on filter condition monitoring, eliminating the need for users to manually operate purge valves. The system self-diagnoses and self-maintains optimal filter performance throughout operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Continuous pressure monitoring provides feedback on filter status, enabling the control unit to automatically initiate purging when needed. This reduces maintenance burden by eliminating the need for users to know when or how to perform manual purging.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides ultra-pure water with low bacterial and pyrogen levels, reducing user involvement in maintenance and ensuring consistent high-quality output while preventing contamination and biofilm formation.

Implementation Method 1

a pump 102 making it possible to supply the flow of desired purified water to the point of use 106, to maintain a stream within the closed flow loop 100 and to compensate for head losses specific to the filtration components and the hydraulic circuit

Methodology Applied
Scientific EffectPump: Pump

Implementation Method 2

The filters 103 and 104 each comprise at least one hydrophilic membrane which is airtight when wet

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 3

a UV irradiation source 120 adapted to inactivate microorganisms present in the purified water EV

Methodology Applied
Scientific EffectUV irradiation: Absorption (EM radiation)

Implementation Method 4

Another device, described in patent application US 2008/0230450 A1 uses the property of a hydrophobic membrane mounted at the outlet of the filter vent to obtain an automatic purge of the filter

Methodology Applied
Scientific EffectHydrophobic membrane: Hydrophobe

Data Source

PatentUS9745207B2System and method for water purification with automatic purge
Publication Date: 2017.08.29 EMD MILLIPORE CORP
  • US9745207B2 patent drawing
  • US9745207B2 patent drawing
  • US9745207B2 patent drawing

AI summary

The invention concerns a treated water purification system (107) comprising a water flow loop (110), said loop (110) being closed onto a tank (10) of treated water to purify, and said loop (110) successively comprising, in the direction of flow of the water downstream of the tank (10), at least one pump means (102), at least one first filtration means (103), at least one second filtration means (104) and at least one point of use (U), the system (107) being characterized in that it further comprises at least one diversionary pipe (112) linking the first filtration means (103) to the tank (10), and a loop return pipe (114) linking the second filtration means (104) to the tank (10). Method for use of such a system.