Water-Soluble Adsorbent Metering Unit for Wastewater Treatment

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Solution Overview

Problem

Existing methods for removing dissolved organic and/or inorganic substances from liquids are inefficient, particularly in wastewater treatment, where the removal of trace substances and microimpurities remains a challenge.

Innovation Solution

A water-soluble metering unit containing an adsorbent, such as activated carbon, bentonite, or zeolite, is introduced into the liquid to be treated. This metering unit disintegrates or disperses, releasing the adsorbent, which effectively binds dissolved substances due to its large surface area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If powdered activated carbon is used for adsorption of dissolved substances in water, then the removal of dissolved organic and inorganic substances is improved, but the handling and storage safety is worsened due to explosion risk

Engineering Contradiction:
Improveremoval efficiency of dissolved substancesVSAvoidexplosion risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent combines adsorbent material (activated carbon, bentonite, or zeolite) with a water-soluble binder to form a composite metering unit. This composite structure maintains the high adsorption capacity of the powdered adsorbent while the binder provides mechanical strength and safety during handling and storage, eliminating explosion risks. The binder also ensures the metering unit disintegrates properly in water to release the adsorbent for effective adsorption.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If granular adsorbent is used in a contact zone, then the treatment process is simplified, but the removal of trace substances and microimpurities is insufficient

Engineering Contradiction:
Improvetreatment process complexityVSAvoidremoval efficiency of trace substances
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes the particle size parameter of the adsorbent to submicron range (0.1 to 500 μm, preferably 1 to 100 μm) to significantly increase the specific surface area. This parameter change enhances the adsorption capacity for trace substances and microimpurities while maintaining the simplicity of the contact zone treatment process. The water-soluble metering unit delivers this fine particles directly into the water stream.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If submicron powdered activated carbon is added to water, then the adsorption capacity for dissolved substances is improved, but the handling and storage safety is worsened

Engineering Contradiction:
Improveadsorption capacityVSAvoidhandling and storage safety
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The water-soluble binder acts as an intermediary carrier that encapsulates the submicron adsorbent particles. This intermediary structure allows safe handling and storage of the otherwise hazardous fine particles during manufacturing and transport. When introduced into water, the binder dissolves and releases the adsorbent particles, enabling them to perform their high-capacity adsorption function while eliminating the safety issues associated with handling loose submicron powders.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of the metering unit with adsorbents significantly enhances the removal of dissolved organic and inorganic substances, improving the efficiency of wastewater treatment processes without posing a risk of explosion.

Implementation Method 1

a water-soluble metering unit, which contains an adsorbent... is metered into the liquid to be treated, in order to remove dissolved organic and/or inorganic substances... when metered into the liquid to be treated, the metering unit disintegrates or disperses and releases the adsorbent

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20250161913A1Use of an adsorbent and metering unit composed of adsorbent for this use
Publication Date: 2025.05.22 MECANA AG
  • US20250161913A1 patent drawing
  • US20250161913A1 patent drawing
  • US20250161913A1 patent drawing

AI summary

An adsorbent and a metering unit are used in a facility for processing liquids for removing dissolved organic and/or inorganic substances. The water-soluble metering unit, which contains an adsorbent, is metered into the liquid to be treated, in order to remove dissolved organic and/or inorganic substances depending on the amount of dissolved organic and/or inorganic substances to be removed, wherein the adsorbent is released. When metered into the liquid to be treated, the metering unit disintegrates or disperses and releases the adsorbent which, on account of the then extremely large surface area, can bind high quantities of dissolved organic/inorganic substances.