Water-Soluble Fiber Post-Process Modification for Tailored Solubility

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Solution Overview

Problem

Traditional nonwoven web fibers used in consumer products are often non-sustainable, non-biodegradable, and contribute to microplastic pollution, with existing methods limiting the adjustment of solubility profiles and properties post-fiber formation, making it difficult to achieve desired solubility and compatibility for specific applications.

Innovation Solution

Chemical modification of fibers comprising vinyl acetate and/or vinyl alcohol moieties after formation by contacting them with modification agents, allowing for controlled solubility and property changes, such as core-sheath structures and gradient modifications, to enhance solubility, compatibility, and mechanical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chemical modifications are made to fiber forming materials to achieve desired solubility profile, then solubility is improved, but the fiber forming material may not survive the fiber making process

Engineering Contradiction:
Improvesolubility profileVSAvoidfiber formation processability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by performing chemical modification of the polymer AFTER fiber formation rather than before. The fibers are first formed using conventional processes with unmodified or minimally modified polymers, then subjected to post-processing chemical modifications (such as hydrolysis, oxidation, or grafting) to achieve the desired solubility profile. This resolves the contradiction by separating the fiber formation step from the solubility modification step, allowing each to be optimized independently.

Inventive Principle:
Principle #10Preliminary action

2Strength

If traditional chemistries are used in nonwoven webs, then mechanical strength is maintained, but sustainability and biodegradability are compromised

Engineering Contradiction:
Improvemechanical strengthVSAvoidmicroplastic pollution and non-biodegradability
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by modifying the chemical composition and structure of the polymer fibers through post-formation chemical treatments. By controlling parameters such as degree of hydrolysis, oxidation level, or grafting density, the patent achieves a balance between maintaining adequate mechanical strength and improving biodegradability. The modified fibers can be designed to degrade under specific conditions (e.g., composting, industrial wastewater treatment) while maintaining strength during use.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If post-process modifications are applied to fibers, then solubility and chemical compatibility are improved, but process complexity increases

Engineering Contradiction:
Improvesolubility profile adjustmentVSAvoidmanufacturing process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies merging by combining multiple functions into the post-processing step. A single post-treatment process can simultaneously achieve solubility modification, surface property enhancement, and chemical compatibility improvement. For example, a hydrolysis treatment can simultaneously increase water solubility and create surface hydroxyl groups that improve adhesion to other materials, thereby reducing the need for separate processing steps.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of fibers with tailored solubility and mechanical properties, improving processability and flexibility, and enabling the use of a single type of fiber for various applications, while promoting sustainability by reducing microplastic contribution.

Implementation Method 1

chemical modification of the vinyl alcohol moieties in the polymer

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Data Source

PatentUS20240401246A1Water soluble fibers with post process modifications and articles containing same
Publication Date: 2024.12.05 MONOSOL LLC
  • US20240401246A1 patent drawing
  • US20240401246A1 patent drawing
  • US20240401246A1 patent drawing

AI summary

Methods of treating fibers comprising a polymer including at least one of a vinyl acetate moiety or a vinyl alcohol moiety, and resulting fibers or the products comprising the resulting fibers are disclosed. In an example embodiment, a fiber having a surface region and an interior region, includes a polymer comprising at least one of a vinyl acetate moiety or a vinyl alcohol moiety chemically modified with a modification agent. The fiber has a transverse cross-section including the interior region comprising the polymer having a first degree of modification and the surface region comprising the polymer having a second degree of modification greater than the first degree of modification.