Waterproof Battery Case with Gas Filter for Marine Power

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Solution Overview

Problem

Existing power supply apparatuses for electric outboard motors are exposed to water, leading to issues with electric leakage and short circuits, and are difficult to move due to lack of wheels and high capacity battery packs.

Innovation Solution

A power supply apparatus with a battery pack case that is waterproof, equipped with a filter to allow gas passage while preventing liquid entry, and includes a carrying handle and wheels for easy movement, housed in a liquid-tight battery pack case with a cable system for connecting to the electric outboard motor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the power supply apparatus is installed on the deck of the hull, then it is accessible and easy to operate, but it is exposed to rainwater and wave splashes causing electric leakage and short circuits

Engineering Contradiction:
ImproveAccessibility of power supply apparatusVSAvoidElectrical safety against water exposure
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A waterproof box serves as an intermediary container that houses the power supply apparatus. The box is equipped with a waterproof cover that can be opened when access is needed and closed to provide waterproof protection during operation, thus mediating between the need for accessibility and the need for water protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The waterproof box utilizes a flexible sealing mechanism through its cover design. The cover can be flexibly opened for maintenance and closed for protection, creating a dynamic barrier against water exposure while maintaining electrical safety.

Inventive Principle:
Principle #30Flexible shells and thin films

2Power

If the battery pack has a high capacity to provide sufficient power, then the power supply is adequate for the electric outboard motor, but the power supply apparatus becomes difficult to carry and move

Engineering Contradiction:
ImprovePower output of battery packVSAvoidMobility of power supply apparatus
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

Wheels are attached to the waterproof box to counteract the weight of the high-capacity battery pack. This mechanical aid provides mobility compensation, allowing the heavy apparatus to be easily moved and positioned despite its substantial weight from the battery.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Reliability

If the power supply apparatus is sealed to prevent water entry, then waterproof protection is improved, but gas generated from the battery pack cannot be discharged

Engineering Contradiction:
ImproveWaterproof protection of battery componentsVSAvoidGas accumulation from battery pack
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A waterproof filter is installed in the waterproof box that utilizes porous material properties. This filter allows gas molecules to pass through while blocking liquid water molecules, enabling gas discharge while maintaining waterproof protection. The porous structure provides selective permeability based on molecular size and properties.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a waterproof and easily movable power supply apparatus, preventing electrical failures and facilitating the safe and efficient operation of electric outboard motors by ensuring the battery pack's durability and ease of carriage.

Implementation Method 1

a filter apparatus that does not allow liquid to pass therethrough but allows gas to pass therethrough is provided in the ventilation hole

Methodology Applied
Scientific EffectFiltering: Filter (physical)

Data Source

PatentUS9960398B2Power supply apparatus
Publication Date: 2018.05.01 SUZUKI MOTOR CORP
  • US9960398B2 patent drawing
  • US9960398B2 patent drawing
  • US9960398B2 patent drawing

AI summary

A power supply apparatus that supplies electric power to an external electrical device through a cable is provided with a battery pack, and a battery pack case that houses the battery pack. The battery pack case includes a case body having an opening through which the battery pack to be taken in and out, a cover member that liquid-tightly closes the opening of the case body, in which at least one of the case body and the cover member is formed with a ventilation hole so as to penetrate therethrough, and a filter apparatus that does not allow liquid to pass therethrough but allows gas to pass therethrough is provided in the ventilation hole.