Waterproof Connector Covering Structure for Reliable Assembly

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional waterproof connectors often experience water leakage due to o-rings interfering with housing or internal components during assembly, leading to improper positioning.

Innovation Solution

A waterproof connector design featuring a rubber waterproof covering member with an adhesive overflow groove and ribs on its outer surface, which covers both the connector and circuit board, ensuring effective sealing by abutting against the housing and mechanical members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If an o-ring is used to provide waterproofing, then waterproofing function is improved, but assembly reliability deteriorates due to interference with housing or internal components

Engineering Contradiction:
ImprovewaterproofingVSAvoidassembly reliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent replaces the conventional o-ring with a waterproof covering member that has a flexible plate-like structure. This covering member can deform elastically during assembly to adapt to the connector and surrounding components, providing waterproofing without the circular interference problems of traditional o-rings. The flexible plate structure conforms to the specific geometry of the connector assembly, ensuring reliable sealing while avoiding interference with housing or internal components.

Inventive Principle:
Principle #30Flexible shells and thin films

2Object-affected harmful factors

If a waterproof covering member is added to cover the connector, then waterproofing is improved, but device complexity increases

Engineering Contradiction:
ImprovewaterproofingVSAvoidconnector structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The waterproof covering member is integrated with the connector as a unified assembly. The covering member is positioned to cover the connector body and extends to seal against the housing, merging the waterproofing function directly into the connector structure rather than being a separate component. This integration simplifies the overall device complexity while maintaining effective waterproofing.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a reliable waterproof effect for electronic devices by preventing water vapor entry and ensuring proper assembly, suitable for both waterproof and non-waterproof connectors.

Implementation Method 1

an inner surface of the waterproof covering member contacting the circuit board has an adhesive overflow groove

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Data Source

PatentEP4027466B1Waterproof connector
Publication Date: 2024.10.16 PEGATRON
  • EP4027466B1 patent drawingFigure 1
  • EP4027466B1 patent drawingFigure 2
  • EP4027466B1 patent drawingFigure 3

AI summary

A waterproof connector (100) disposed on a circuit board (200) of an electronic device (500) and inserted with a housing (300) of the electronic device (500) is provided. The waterproof connector (100) includes a connector (110) and a waterproof covering member (120). The connector (110) is disposed on the circuit board (200), and the waterproof covering member (120) covers the connector (110) and a part of the circuit board (200). An outer surface (120b) of the waterproof covering member (120) has multiple ribs, and the ribs contact the housing (300) to provide waterproof protection for an inside of the electronic device (500).