Waterproof Display Heat Exchanger for Outdoor Thermal Management

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Solution Overview

Problem

Conventional liquid crystal displays (LCDs) designed for indoor use are not suitable for outdoor installation due to lack of protection against weather and dust, leading to heat buildup and potential blackout from inadequate cooling.

Innovation Solution

A display device with a housing that includes a waterproof structure, a heat exchanger on the rear surface of the display panel to collect heat, and a second heat exchanger outside the housing to release heat, ensuring effective cooling without increasing the device's size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the image display panel is arranged in the inside of a waterproof accommodation room to protect from weather and dust, then the display is protected from environmental damage, but heat cannot escape and the panel temperature rises causing blackout

Engineering Contradiction:
Improveprotection from weather and dustVSAvoidpanel temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent divides the thermal management system into two separate heat exchangers: a first heat exchanger positioned inside the waterproof accommodation room to collect heat from the display panel, and a second heat exchanger positioned outside the room to dissipate heat to the external environment. This segmentation allows the display to remain protected while heat is efficiently transferred and dissipated through the housing structure.

Inventive Principle:
Principle #1Segmentation

2Temperature

If cooling means is provided to the liquid crystal display to cool the image display panel, then the temperature is controlled, but the display increases in size

Engineering Contradiction:
Improvepanel temperatureVSAvoiddisplay size
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The patent combines the cooling function with the existing waterproof housing structure by integrating heat exchangers into the housing walls. The first heat exchanger is incorporated into the inner wall of the accommodation room, and the second heat exchanger is incorporated into the outer wall, allowing heat dissipation without adding separate cooling components that would increase the display volume.

Inventive Principle:
Principle #5Merging (Combining)

3Length of moving object

If the display is designed for indoor use with thin profile, then the thickness is reduced allowing installation in narrow places, but outdoor installation capability is lost

Engineering Contradiction:
Improvedisplay thicknessVSAvoidoutdoor installation capability
Core Design Contradiction:
Length of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent makes the display device universally adaptable to both indoor and outdoor environments by incorporating a waterproof housing structure with integrated heat exchangers. The same thin display unit can be installed outdoors with protective housing that provides both weatherproofing and thermal management, eliminating the need for separate indoor and outdoor display designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for the reliable outdoor installation of LCDs by maintaining the display's functionality through efficient heat management, preventing temperature rise and ensuring the display remains operational in various environmental conditions.

Implementation Method 1

a heat exchanger collecting heat generated from the display panel

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

a heat exchanger collecting heat generated from the display panel and arranged on the rear surface side of the display panel

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

a second heat exchanger releasing heat collected by the heat exchanger to outside of the housing

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 4

a second heat exchanger releasing heat collected by the heat exchanger to outside of the housing and arranged outside the accommodation room

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS7995342B2Display device
Publication Date: 2011.08.09 PANASONIC PROJECTOR & DISPLAY CORPORATION
  • US7995342B2 patent drawing
  • US7995342B2 patent drawing
  • US7995342B2 patent drawing

AI summary

A display device according to the present invention comprises a display panel, a housing sealing around the display panel and making a display screen of the display panel viewable from outside, and a heat exchanger collecting heat, which is arranged on a rear surface side of the display panel. Another display device according to the present invention comprises a housing having a waterproof structure and provided with an accommodation room formed therein, a display panel arranged in the accommodation room and including a display screen viewable from a front surface side of the housing, a heat exchanger collecting heat generated from the display panel and arranged on a rear surface side of the display panel, and a second heat exchanger releasing heat collected by the heat exchanger to outside of the housing and arranged outside the accommodation room.