Insulating device and method for forming insulating device

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Solution Overview

Problem

Conventional coolers lack an effective solution for maintaining contents at desired temperatures while being portable and waterproof, as they often suffer from temperature retention issues and leakage.

Innovation Solution

The design incorporates a waterproof closure, an outer shell, an inner liner, and a free-floating insulating layer between the two, with the insulating layer being formed from materials like NBR/PVC foam to maintain temperature and prevent liquid leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional coolers are designed for portability with rigid materials or fabric, then mobility is improved, but temperature retention and waterproofing deteriorate

Engineering Contradiction:
ImproveportabilityVSAvoidtemperature retention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The cooler is divided into distinct functional layers: an outer shell for structural support and portability, a middle insulating layer for thermal retention, and an inner waterproof liner for liquid containment. This segmentation allows each layer to optimize its specific function while working together as an integrated system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cooler employs composite construction combining multiple materials with different properties: rigid or flexible outer shell material, foam insulation material, and waterproof liner material. This composite approach enables the device to simultaneously achieve portability, temperature retention, and waterproofing that single-material designs cannot accomplish.

Inventive Principle:
Principle #40Composite materials

2Strength

If conventional coolers use rigid materials for structure, then durability is improved, but portability and flexibility deteriorate

Engineering Contradiction:
ImprovedurabilityVSAvoidportability
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The cooler design incorporates dynamic flexibility by allowing the insulating layer to move independently within the shell and liner structure. This dynamic configuration enables the cooler to be both durable when needed and flexible/portable when required, adapting its rigidity based on usage conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Different parts of the cooler have different mechanical properties: the outer shell provides rigid structural support where strength is needed, while the inner liner and insulating layer provide flexibility where portability is required. This local differentiation of material properties resolves the contradiction between durability and portability.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If conventional coolers are designed without waterproof closure, then ease of access is improved, but water resistance and leakage prevention deteriorate

Engineering Contradiction:
Improveaccess to contentsVSAvoidwaterproofing
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The waterproof closure acts as an intermediary element between the opening and the waterproof liner, providing a sealed connection that maintains water resistance while allowing controlled access to contents. The closure mechanism mediates between the need for easy access and the requirement for waterproofing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The waterproof liner utilizes flexible thin film material that can be sealed by the closure mechanism, providing effective waterproofing while maintaining the flexibility needed for portability and ease of use. The flexible film allows the closure to create a reliable seal without compromising overall device flexibility.

Inventive Principle:
Principle #30Flexible shells and thin films

4Stability of the object's composition

If insulating layer is attached to shell and liner, then structural stability is improved, but insulation effectiveness and portability deteriorate

Engineering Contradiction:
Improvestructural stabilityVSAvoidtemperature retention
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The insulating layer is designed to be movable rather than fixed, allowing it to shift position within the cooler structure. This dynamic configuration maintains thermal effectiveness by preserving air gaps and insulation integrity while enabling the cooler to adapt to different handling and storage conditions, improving both portability and temperature retention.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively keeps contents cool or warm for an extended period and prevents water from entering or exiting the insulating device, even when inverted, demonstrating improved temperature retention and water resistance.

Implementation Method 1

an insulating layer positioned between the inner shell and the outer shell

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

The closure can include a waterproof zipper assembly

Methodology Applied
Scientific EffectWaterproofing: Hydrophobe

Data Source

PatentUS10994917B2Insulating device and method for forming insulating device
Publication Date: 2021.05.04 YETI COOLERS LLC
  • US10994917B2 patent drawing
  • US10994917B2 patent drawing
  • US10994917B2 patent drawing

AI summary

An insulating device can include an aperture having a waterproof closure which allows access to the chamber within the insulating device. The closure can help prevent any fluid leakage into and out of the insulating device if the insulating device is overturned or in any configuration other than upright. The closure may also prevent any fluid from permeating into the chamber if the insulating device is exposed to precipitation, other fluid, or submersed under water. This construction results in an insulating chamber that is substantially impervious to water and other liquids when the closure is sealed.