Waterproof Key Module Using Pre-Tensioned Adhesive Film

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Solution Overview

Problem

Traditional touch control key modules in electronic devices suffer from poor water resistance and dustproof properties due to gaps between the key structure and housing, limiting their application in environments with high standards, and they protrude, affecting the device's appearance.

Innovation Solution

A waterproof key module design featuring a housing with a hollow chamber, a touch component supported by a pre-tensioned waterproof adhesive film, and a pressure sensor module between the touch component and the housing, which isolates the touch component from the bottom housing portion, ensuring water resistance and reliable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional key structure is used with gaps between the key and housing, then the key can be operated easily, but water resistance and dustproof properties deteriorate

Engineering Contradiction:
Improvekey operationVSAvoidwater resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent employs a waterproof adhesive film as a flexible barrier between the touch component and bottom housing portion. This thin film maintains the waterproof seal while allowing the touch component to be pressed and return to its original position, thus preserving ease of operation while achieving water resistance.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The waterproof adhesive film acts as an intermediary element between the touch component and the bottom housing portion. It mediates the interaction by providing a waterproof barrier while still allowing mechanical interaction (pressing) to occur, thus resolving the contradiction between operational ease and water resistance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the key structure protrudes from the housing, then the key is easier to operate, but the appearance of the integral machine deteriorates

Engineering Contradiction:
Improvekey operationVSAvoidappearance
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The flexible waterproof adhesive film enables the touch component to have a flush or recessed configuration with the housing while maintaining operability. The film's flexibility allows pressing action even when the key does not protrude, thus improving appearance while preserving ease of operation.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If the touch component is isolated from the bottom housing portion using a waterproof adhesive film, then water resistance is improved, but the structural complexity increases

Engineering Contradiction:
Improvewater resistanceVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The waterproof adhesive film provides a simple yet effective isolation solution between the touch component and bottom housing portion. This single-layer flexible film achieves water resistance without requiring complex multi-component sealing structures, thus improving water resistance while minimizing structural complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a waterproof and reliable key module that maintains performance even with existing gaps, enhancing water resistance and allowing convenient mounting, suitable for applications requiring high environmental standards.

Implementation Method 1

the waterproof adhesive film in a pre-tensioned status and isolating the touch component from the bottom housing portion, and the touch component being supported on the waterproof adhesive film

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

At least one pressure sensor module is provided between the touch component and the bottom housing portion and configured to generate a pressure signal that represents a pressure degree according to a pressing on the touch component

Methodology Applied
Scientific EffectPressure sensing: Piezoresistive Effect

Data Source

PatentUS11327572B2Waterproof key module
Publication Date: 2022.05.10 WEIFANG GOERTEK MICROELECTRONICS CO LTD
  • US11327572B2 patent drawing

AI summary

Disclosed is a waterproof key module, including: a housing with a hollow inner chamber and an opening at an end, comprising a front housing portion and a bottom housing portion secured to each other, and the opening being provided on the front housing portion; a touch component limited in the inner chamber, comprising a touch plate extending out from the opening; and a waterproof adhesive film in a pre-tensioned status and isolating the touch component from the bottom housing portion, an edge of the film being secured to a position where the front housing portion is connected to the bottom housing portion, and the touch component being supported on the film; wherein at least one pressure sensor module is provided between the touch component and the bottom housing portion and configured to generate a pressure signal that represents a pressure degree according to a pressing on the touch component.