Waterproof Lamp Knob Structure for External CCT and Power Switching

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Solution Overview

Problem

Conventional waterproof lamps have limited functionality, requiring multiple types for different application scenarios and high costs due to fixed adjustment components that cannot be accessed without detachment, compromising user convenience and waterproof performance.

Innovation Solution

A waterproof lamp design with a switch and operation knob on the exterior, allowing adjustment of correlated color temperature (CCT) and power through a rotating mechanism, integrated with a sealing system to maintain waterproof integrity, and featuring a heat dissipation cup for improved performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If adjustment components are arranged at the base of the waterproof lamp to maintain waterproof performance, then waterproof performance is improved, but ease of operation deteriorates as users must detach the lamp to perform adjustments

Engineering Contradiction:
Improvewaterproof performanceVSAvoidease of adjustment operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The adjustment mechanism is segmented into two parts: the switch with switching gears is mounted inside the waterproof lamp housing, while the operation knob is positioned outside the housing. This segmentation allows the waterproof lamp to maintain its sealed structure while providing external access for adjustment operations through the through hole in the housing wall.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The operation knob acts as an intermediary element that bridges the internal switch mechanism and the external user interface. The knob transmits rotational motion through the through hole to drive the switching gears, enabling users to adjust brightness and CCT without compromising the waterproof seal of the lamp housing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a single waterproof lamp design is used for all application scenarios, then device complexity is reduced, but adaptability deteriorates as different scenarios require different brightness and CCT adjustments

Engineering Contradiction:
Improvedevice complexityVSAvoidadaptability to different application scenarios
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The lamp incorporates dynamic adjustment capabilities through the rotary switch with multiple switching gears, allowing the brightness and correlated color temperature to be dynamically changed according to different application scenarios. The operation knob enables smooth rotation through multiple gear positions, providing versatile lighting control from a single device.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The waterproof lamp is designed with multi-functionality by integrating a rotary switch that can select different switching gears, enabling a single device to serve multiple application scenarios. Users can adjust both brightness and CCT according to specific needs, making the lamp universally applicable for various lighting requirements without needing multiple specialized lamps.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If multiple waterproof lamps are used for different application scenarios, then adaptability is improved, but manufacturing cost increases

Engineering Contradiction:
Improveadaptability to different application scenariosVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent implements a universal waterproof lamp design with a rotary switch mechanism that can accommodate multiple switching gears, allowing a single manufactured product to serve multiple application scenarios. This eliminates the need to manufacture separate lamps for different purposes, thereby reducing overall manufacturing costs while maintaining high adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The lamp achieves versatility through parameter changes in the switching mechanism, where the rotary switch can select different switching gears to change the electrical connection parameters. This allows the same physical device to provide different lighting output characteristics (brightness and CCT) by changing the electrical parameters, avoiding the need for multiple devices with different fixed parameters.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250347405A1Waterproof lamp
Publication Date: 2025.11.13 SAVANT TECHNOLOGIES LLC
  • US20250347405A1 patent drawing
  • US20250347405A1 patent drawing
  • US20250347405A1 patent drawing

AI summary

Provided is a waterproof lamp including a lamp housing having a circumferential side wall and an opened housing opening, a lamp cover, connected to the lamp housing and covering the opening, a light source plate, arranged in the housing inner space, and a lens, mounted on the plate and electrically connected to the plate, a switching unit for switching correlated color temperature or power of the lamp, the switching unit includes a switch having switching gears and electrically connected to the plate, and an operation knob that includes a disk-shaped body and a cylindrical connecting portion extending from one side of the body, the body is located outside the housing, and a portion of the body abuts the side wall, and the connecting portion is connected to the switch through a through hole on the housing so gear switching of the switch can be driven by rotation of the body.