Waterproof Modular Electrode Assembly for Reusable Defibrillator Wear

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Solution Overview

Problem

Existing cardiac monitoring and treatment devices, such as defibrillators, often require single-use therapy electrodes due to conductive gel evaporation, limiting their reuse and necessitating disposal, and lack waterproofing for continuous use during activities like bathing or showering.

Innovation Solution

A modular, waterproof therapeutic electrode component with a reusable enclosure and conductive fluid reservoir, featuring a fluid deployment device to reduce impedance and a detachable circuitry system for easy servicing, allowing components to be replaced or refurbished without damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If single-use therapy electrodes with conductive gel are used, then electrical therapy can be delivered to the subject, but the electrodes must be discarded after each use due to gel evaporation, increasing waste and replacement costs

Engineering Contradiction:
Improveelectrode functionalityVSAvoidconductive gel evaporation
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The electrode system is divided into separate components: a reusable waterproof enclosure containing the circuit board and a detachable base plate with conductive fluid reservoir. This segmentation allows the conductive fluid to be replenished without replacing the entire electrode, resolving the contradiction between maintaining functionality and preventing gel loss.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent enables recovery and reuse of the reusable enclosure and circuit board components after the conductive fluid is replenished. This transforms the single-use disposable model into a reusable system, reducing waste while maintaining reliable electrode function through fluid replacement.

Inventive Principle:
Principle #34Discarding and recovering

2Adaptability or versatility

If traditional non-waterproof electrodes are used, then therapy delivery is possible, but the devices cannot be used during bathing or showering activities, limiting continuous monitoring and treatment capabilities

Engineering Contradiction:
Improvecontinuous use capabilityVSAvoidwater ingress
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses a waterproof enclosure design that protects the circuit board from water damage, enabling the device to be used during bathing or showering. This waterproofing approach allows continuous monitoring and treatment capabilities without requiring expensive complex sealing mechanisms, making the device adaptable for continuous use while resisting water ingress.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If entire electrode assemblies are replaced after use, then functionality is ensured, but serviceability is reduced and costs increase due to inability to refurbish components

Engineering Contradiction:
Improveelectrode performanceVSAvoidcomponent serviceability
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The electrode system is segmented into serviceable components including a reusable enclosure, circuit board, and detachable base plate with fluid reservoir. This segmentation enables easy replacement of only the conductive fluid or specific components rather than the entire assembly, improving ease of repair while ensuring reliable performance through component refurbishment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent enables recovery of valuable components such as the waterproof enclosure and circuit board for refurbishment and reuse. This component-level serviceability allows the system to maintain reliable performance while reducing disposal requirements and enabling cost-effective maintenance through selective component replacement.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the reuse of therapy electrode components, providing continuous monitoring and treatment capabilities while preventing water ingress, reducing waste, and lowering replacement costs.

Implementation Method 1

The fluid deployment device includes a gas generator configured to supply pressurized gas to the reservoir

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Implementation Method 2

the conductive surface and skin of a subject. The fluid deployment device is configured to cause the reservoir to release the conductive fluid onto the conductive surface to reduce electrical impedance

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20250352811A1Modular ingress protected electrode system for a wearable defibrillator
Publication Date: 2025.11.20 ZOLL MEDICAL CORPORATION
  • US20250352811A1 patent drawing
  • US20250352811A1 patent drawing
  • US20250352811A1 patent drawing

AI summary

A modular waterproof therapeutic electrode component for preventing water ingress and for easy servicing. The component comprises a substrate comprising a conductive surface, a reservoir of conductive fluid mounted on the substrate, a reusable waterproof enclosure comprising circuitry, the reusable waterproof enclosure comprising circuitry configured to be removably coupled to the substrate, and a fluid deployment device in electrical communication with the circuitry and mounted on the substrate, the fluid deployment device configured to cause the reservoir to release the conductive fluid onto the conductive surface to reduce electrical impedance between the conductive surface and skin of a subject.