Wave-Shaped Anode Channels for Water Electrolysis Gas Discharge

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Solution Overview

Problem

In existing water electrolysis systems, oxygen generated at the anode is not properly discharged and water supply is hindered, leading to deterioration in electrolysis performance and durability.

Innovation Solution

The water electrolysis cell design includes an anode separator with wave-shaped channels for turbulent water flow, an anode gas diffusion layer with hydrophilic treatment, and a cathode separator with hydrophilic treatment, ensuring efficient gas movement and water distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If water is supplied to the anode for electrolysis, then electrolysis reaction is enabled, but generated oxygen gas is retained and water supply is hindered leading to performance deterioration

Engineering Contradiction:
Improveelectrolysis performanceVSAvoidgas discharge efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The channel in the anode separator is designed with a wave shape instead of a straight line, creating curvature that promotes turbulent flow of water and facilitates efficient oxygen gas discharge while maintaining continuous water supply to the anode catalyst layer

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The inner surface of the wave-shaped channel is subjected to water repellency treatment, changing the surface properties from hydrophilic to hydrophobic, which prevents water accumulation and maintains smooth gas discharge pathways

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If water accumulates at the anode, then water supply is ensured, but gas movement is inhibited and electrolysis efficiency deteriorates

Engineering Contradiction:
Improvewater supplyVSAvoidelectrolysis efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The wave-shaped channel design creates alternating regions of water flow and gas discharge, preventing water accumulation while ensuring continuous water supply to the anode catalyst layer through the curved pathway

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

Different regions of the channel have different functions: some regions facilitate water supply to the anode while other regions facilitate gas discharge, achieved through the wave shape geometry and water repellency treatment distribution

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances electrolysis performance by preventing gas retention and improving water distribution, thereby maintaining cell durability and efficiency.

Implementation Method 1

a face of the anode gas diffusion layer that faces the anode separator may be subjected to hydrophilic treatment

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

a channel is provided in the anode separator, and the channel extends in a wave shape

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 3

an inner surface of the channel of the anode separator may be subjected to water repellency treatment

Methodology Applied
Scientific EffectHydrophobicity: Hydrophobe

Data Source

PatentUS12546016B2Water electrolysis cell and water electrolysis stack
Publication Date: 2026.02.10 TOYOTA JIDOSHA KK
  • US12546016B2 patent drawing
  • US12546016B2 patent drawing
  • US12546016B2 patent drawing

AI summary

A water electrolysis cell includes an anode disposed on one side across a solid polymer electrolyte membrane and a cathode disposed on another side. The anode is configured of an anode catalyst layer, an anode gas diffusion layer, and an anode separator, laminated in that order from a side of the solid polymer electrolyte membrane, a channel is provided in the anode separator, and the channel extends in a wave shape.