Wave Control Circuit for Plumbing with Sensor Recalibration

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Solution Overview

Problem

Existing plumbing devices lack efficient hands-free operation and temperature control mechanisms, particularly in environments where water flow affects sensor sensitivity, leading to inconsistent performance.

Innovation Solution

A wave control circuit system comprising a capacitive sensing network, control circuit, and driver circuit that uses proximity sensors to manage valve operation, recalibrates for water flow conditions, and incorporates timers for automatic control of water temperature and volume, enabling hands-free operation and precise temperature selection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If proximity sensors are used for hands-free operation in plumbing devices, then user convenience is improved, but sensor sensitivity becomes inconsistent when water flow is present

Engineering Contradiction:
Improvehands-free operationVSAvoidsensor sensitivity consistency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system performs preliminary calibration of the proximity sensor when no water is flowing to establish a baseline sensitivity level. This pre-calibration allows the sensor to later detect changes in sensitivity caused by water flow, enabling the system to compensate for environmental conditions before they affect operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors proximity sensor output and compares it against stored baseline values. When deviations indicating water flow are detected, the system adjusts its operation accordingly. This feedback mechanism maintains reliable hands-free operation despite changing water flow conditions by dynamically responding to sensor performance variations.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If temperature control mechanisms are added to plumbing devices, then operational precision is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature control precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The control circuit is designed to perform multiple functions: it controls valve operation for water flow management, monitors proximity sensors for hands-free detection, stores baseline sensitivity values, and executes temperature control logic. By integrating these diverse functions into a single multi-functional control system, the patent achieves precise temperature control without proportionally increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system controls water temperature by changing the operational parameters of mixing valves - specifically by adjusting valve opening positions to vary the proportion of hot and cold water mixing. This parameter-based control approach achieves precise temperature regulation through simple positional adjustments rather than complex thermal control mechanisms.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If recalibration for water flow conditions is implemented, then sensor reliability is improved, but additional control operations are required

Engineering Contradiction:
Improvesensor performance under water flowVSAvoidcontrol operation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs calibration operations during predetermined time periods when no water is flowing, establishing baseline sensor sensitivity values before water flow begins. This preliminary calibration eliminates the need for complex real-time recalibration during water flow, as the system has already stored reference values for comparison.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements periodic calibration cycles during which the proximity sensor is characterized under known conditions (no water flow). These periodic calibration operations occur at predetermined intervals or when water flow conditions change, providing updated baseline values without requiring continuous complex recalibration during operation.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable hands-free operation and precise temperature control of plumbing devices by maintaining sensor sensitivity through recalibration and using timers for automatic control, enhancing user convenience and operational efficiency.

Implementation Method 1

the sensor circuit 100 may include a capacitive sensing network that is connected to proximity sensor 30

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS7743782B2Wave control circuit
Publication Date: 2010.06.29 RUBBERMAID COMMERCIAL PRODUCTS LLC
  • US7743782B2 patent drawing
  • US7743782B2 patent drawing
  • US7743782B2 patent drawing

AI summary

A wave control circuit disclosed herein may be used to control the operation of various plumbing devices and appliances. The wave control circuit uses a sensor to sense presence of objects in the vicinity of the plumbing device and appliance using the wave control circuit and a control circuit to control the operation of the plumbing device or appliance.