Wave Manipulator for Electrohydraulic Fracturing

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Solution Overview

Problem

Electrohydraulic fracturing in low-permeability formations is inefficient due to the spherical radiation of shock waves, compression wave character, and acoustic impedance differences between the wellbore fluid and the formation, resulting in limited energy penetration and fracturing effectiveness.

Innovation Solution

The use of a wave manipulator system that channels and converts the acoustic shock wave from a quasi-spherical to a quasi-planar shape, changes its wave character from compressive to expansive, and adjusts its impedance to match the formation, focusing and directing the energy deeper into the formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the acoustic shock wave radiates spherically in all directions, then the shock wave can be generated easily by electrohydraulic fracturing device, but the energy disperses rapidly and penetration depth is limited

Engineering Contradiction:
Improvefracturing effectivenessVSAvoidenergy dispersion
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The wave manipulator segments the spherical shock wave front into multiple controlled wavefronts using reflective surfaces, transforming the single spherical radiation into directed quasi-planar wave propagation that reduces geometric dispersion and enhances energy concentration at depth

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transforms the shock wave propagation from three-dimensional spherical radiation to two-dimensional quasi-planar wave propagation by using the wave manipulator to flatten and direct the wavefront, thereby reducing energy dispersion in the radial direction and concentrating energy along the propagation path

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Speed

If the shock wave has compressive wave character, then the wave can propagate effectively through the wellbore fluid, but it creates compression stress that is less effective for fracturing rock

Engineering Contradiction:
Improvewave propagation speedVSAvoidstress type
Core Design Contradiction:
SpeedVSStress or pressure

Solution Approach 1:

The wave manipulator inverts the stress character of the shock wave by using reflective surfaces to convert the compressive wave into an expansion (tensile) wave, thereby transforming the stress type from compression to tension which is more effective for rock fracturing while maintaining propagation effectiveness

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of operation

If there is acoustic impedance difference between wellbore fluid and formation, then the fluid can be easily pumped into the wellbore, but energy reflections occur at the interface reducing energy penetration

Engineering Contradiction:
Improvefluid injectionVSAvoidenergy reflection
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The wave manipulator acts as an intermediary device at the interface between the wellbore fluid and formation, using its structured reflective surfaces to gradually transition the acoustic impedance and reduce the abrupt impedance mismatch, thereby minimizing energy reflections and maximizing energy transmission into the formation

Inventive Principle:
Principle #24Intermediary (Mediator)

4Force

If the shock wave energy is concentrated in a small area near the wellbore, then the initial shock intensity is high, but the penetration depth into the formation is limited

Engineering Contradiction:
Improveshock intensityVSAvoidpenetration depth
Core Design Contradiction:
ForceVSLength of stationary object

Solution Approach 1:

The wave manipulator dynamically adjusts the shock wave propagation characteristics by using movable or adjustable reflective surfaces to control the wavefront shape, maintaining high intensity while extending penetration depth through adaptive wave focusing and directing mechanisms

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the energy deposition and penetration depth of the shock wave, increasing the effectiveness of fracturing in low-permeability formations by reducing geometric dispersion, converting compressive stress to tensile stress, and mitigating energy reflections, thereby improving the magnitude and depth of fracturing.

Implementation Method 1

electrohydraulic fracturing where a rapid arc discharge or plasma induced by the high voltage takes place in a liquid

Methodology Applied
Scientific EffectRapid arc discharge or plasma: Electric Arc

Implementation Method 2

The rapid expansion of the arc channel and liquid vaporization and expansion results in outward radiation in all directions of a strong acoustic shock wave

Methodology Applied
Scientific EffectAcoustic shock wave: Shock Wave

Implementation Method 3

channeling the acoustic shock wave down the wellbore to change a shape of the acoustic shock wave to a quasi-planar shape

Methodology Applied
Scientific EffectGeometric dispersion reduction:

Implementation Method 4

converting the compressive wave character to an expansion wave character

Methodology Applied
Scientific EffectCompressive to expansion wave conversion:

Implementation Method 5

changing an acoustic impedance of the acoustic shock wave

Methodology Applied
Scientific EffectAcoustic impedance matching:

Data Source

PatentUS11891883B2Wave manipulator for use in electrohydraulic fracture stimulations
Publication Date: 2024.02.06 EXXONMOBIL TECHNOLOGY & ENGINEERING CO
  • US11891883B2 patent drawing
  • US11891883B2 patent drawing
  • US11891883B2 patent drawing

AI summary

Methods for electrohydraulic fracture stimulation of formations may include producing an acoustic shock wave having a compressive wave character in a wellbore penetrating a formation and manipulating the acoustic shock wave. The acoustic shock wave may be manipulated in one or more of the following steps: channeling the acoustic shock wave down the wellbore to change a shape of the acoustic shock wave to less spherical; converting the compressive wave character to an expansion wave character; and changing an acoustic impedance of the acoustic shock wave. The acoustic shock wave having the changed shape, the expansion wave character, and the changed acoustic impedance is distributed into the formation.