Wavefront-Based Lens Alignment Correction

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Solution Overview

Problem

Current methods for selecting contact lenses are manual and dependent on eye care practitioners' judgment, leading to suboptimal lens positioning due to Decentration Error and Rotation Error, which affects vision quality, especially since many lenses lack fiducial marks.

Innovation Solution

A system and method using wavefront exams and Zernike polynomials to calculate and correct Decentration Error and Rotation Error, involving a computer processor to analyze data from bare and lens-wearing eye exams, and selecting or designing a subsequent lens to account for these errors, potentially adjusting optic zone, cylinder power axis, base curve, diameter, sag, or shape.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual selection methods with fiducial marks are used, then lens positioning can be visually assessed, but the process is dependent on practitioner judgment and less precise

Engineering Contradiction:
Improvelens positioning measurement precisionVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual visual assessment mechanisms with an automated wavefront sensing system. The wavefront aberrometer objectively measures lens position and orientation by analyzing optical wavefront deviations, eliminating dependence on practitioner judgment and fiducial marks while providing precise quantitative data on decentration and rotation errors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces wavefront maps and Zernike polynomials as intermediary mathematical representations to bridge the gap between raw optical measurements and lens positioning parameters. These intermediaries transform complex wavefront data into actionable insights about lens position, enabling precise measurement without direct visual inspection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If fiducial marks are scribed or printed on lenses, then lens orientation can be assessed during selection, but many lenses are produced without such marks making the process difficult and error-prone

Engineering Contradiction:
Improvelens selection easeVSAvoidlens selection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent enables the lens itself to provide positioning information through its optical properties. The wavefront sensing system measures how the lens modifies light wavefronts, allowing the lens to 'self-identify' its position and orientation without requiring external fiducial marks or practitioner interpretation. This makes the process reliable regardless of whether marks are present on the lens.

Inventive Principle:
Principle #25Self-service

3Reliability

If multiple trial lenses are fitted until satisfactory performance is achieved, then vision quality can be improved, but the process is time-consuming and may not yield optimal results

Engineering Contradiction:
Improvevision correction reliabilityVSAvoidlens selection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs preliminary measurement of the patient's eye optics and lens positioning characteristics before final lens selection. By pre-characterizing the eye's optical properties and measuring how different lens designs perform in terms of wavefront correction, the system enables prediction of optimal lens parameters without requiring multiple trial fittings, significantly reducing selection time while maintaining reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a feedback loop where wavefront measurements from lens-wearing eyes provide quantitative data about actual performance. This feedback information is used to refine future lens selections, allowing the system to learn from each measurement and improve accuracy without requiring repeated manual trial-and-error fitting.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise measurement and correction of positional errors, enabling the selection or design of a lens that optimally corrects vision by minimizing Decentration Error and Rotation Error, resulting in improved vision quality and reduced manual error in lens selection.

Implementation Method 1

obtaining results of a first wavefront exam performed on the patient's bare eye, the results including a first wavefront map

Methodology Applied
Scientific EffectOptical wavefront measurement: Refraction

Data Source

PatentEP3074811B1Determing lens alignment on an eye using optical wavefront measurements
Publication Date: 2019.12.25 JOHNSON & JOHNSON VISION CARE INC
  • EP3074811B1 patent drawingFigure 1
  • EP3074811B1 patent drawingFigure 2
  • EP3074811B1 patent drawingFigure 3

AI summary

An apparatus and method for selecting a lens that accounts for Decentration and/or Rotation Errors. The method includes obtaining results of a first wavefront exam on a patient, including a wavefront map and Zernike polynomials, selecting a first lens that improves vision, obtaining the results of a second wavefront exam including a wavefront map and Zernike polynomials, calculating the Decentration and/or Rotation Errors of the selected lens by calculating a difference between the Zernike polynomails, and selecting a second lens that better corrects accounts for the calculated Decentration and/or Rotation Errors.