Wavefront Manipulator Achromatic Design via Diffractive Grooves

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Solution Overview

Problem

Existing wavefront manipulators suffer from significant wavelength-dependent wavefront deformations, leading to chromatic aberrations and stray light issues, which limit their applicability in broadband applications and increase costs due to complex construction requirements for liquid-based designs.

Innovation Solution

A wavefront manipulator comprising two optical components with differing refractive index profiles and spatially dependent lengths, allowing for adjustable wavefront deformations that can be optimized to be achromatic and reduce chromatic aberrations, using solid materials and free-form surfaces for improved imaging quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid is used between the plates to compensate for wavelength-dependent wavefront deformations, then chromatic aberration correction is improved, but device complexity and manufacturing cost increase significantly

Engineering Contradiction:
Improvechromatic aberration correctionVSAvoidconstruction complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the liquid component from the wavefront manipulator system. Instead of using liquid between plates to compensate for chromatic aberrations, the invention uses a solid-state diffractive optical element with specifically designed groove profiles that achieve the same compensation function without requiring liquid immersion, thereby simplifying the construction while maintaining chromatic aberration correction capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the physical state parameter from liquid to solid by using a diffractive optical element with engineered groove profiles. The groove profiles are specifically designed to compensate for wavelength-dependent wavefront deformations, achieving chromatic aberration correction through geometric parameter optimization rather than relying on liquid refractive index matching

Inventive Principle:
Principle #35Parameter changes

2Reliability

If liquid-based wavefront manipulator is used to achieve polychromatic correction, then wavelength independence is improved, but stray light issues and reliability problems occur

Engineering Contradiction:
Improvewavelength independenceVSAvoidstray light
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the potential harm of diffraction orders into a beneficial solution by designing the diffractive optical element with specific groove profiles that direct unwanted diffraction orders away from the optical path. The groove profiles are engineered to compensate for wavelength-dependent deformations while minimizing stray light generation, effectively turning the diffraction phenomenon from a source of harm into a controlled mechanism for chromatic correction

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of manufacture

If solid materials with free-form surfaces are used instead of liquid, then ease of manufacture and reliability are improved, but achieving polychromatic correction becomes more difficult

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidpolychromatic correction capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs a composite approach by combining solid plate material with a diffractive optical element structure (groove profiles) on its surface. This composite design allows the solid material to provide mechanical stability and ease of manufacture, while the engineered groove profiles provide the wavelength-independent wavefront manipulation capability, achieving both manufacturing simplicity and polychromatic correction

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a polychromatic stray light-free wavefront manipulator that maintains imaging quality across a spectrum, reduces chromatic aberrations, and simplifies construction by eliminating the need for liquids, thereby enhancing the applicability and cost-effectiveness of the device.

Implementation Method 1

The optical elements have differing refractive index profiles n(λ) and η(λ) and each have a spatially dependent length Δz(x, y) in a direction parallel to the reference axis

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20240353671A1Wavefront manipulator and optical device
Publication Date: 2024.10.24 CARL ZEISS AG
  • US20240353671A1 patent drawing
  • US20240353671A1 patent drawing
  • US20240353671A1 patent drawing

AI summary

A wavefront manipulator has at least a first optical component and a second optical component arranged in succession along a reference axis. The first optical component and the second optical component are arranged so as to be movable relative to one another perpendicular to the reference axis. The first optical component and the second optical component each include a first optical element and at least one further optical element with differing refractive index profiles η1(λ) and ηi(λ) arranged in succession along the reference axis, with the optical elements having, in relation to local coordinates x and y of the optical components, a spatially dependent length Δz(x,y) in the z-direction parallel to the reference axis.