Waveguide Alignment via Single-Mode Intermediary Offset

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Solution Overview

Problem

The alignment of multi-mode waveguides in arrayed waveguide grating devices to photodiodes is challenging due to varying output responsivity and beam steering, leading to incomplete reception of optical signals, which negatively impacts communication.

Innovation Solution

Aligning photodiodes to a single-mode waveguide with a fixed offset relative to multi-mode waveguides, allowing for improved alignment without complex measurement techniques, and translating the photodiode array based on this offset to achieve balanced responsivity across the photodiodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multi-mode waveguides are used to ensure flat-top response, then optical signal reception efficiency is improved, but alignment precision becomes more difficult to achieve due to varying output responsivity and beam steering

Engineering Contradiction:
Improveoptical signal reception efficiencyVSAvoidalignment precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent introduces a single-mode waveguide as an intermediary alignment reference. The single-mode waveguide provides a stable, well-defined optical path that can be precisely aligned to the photodiode array, serving as a mediator to transfer alignment information from the photodiodes to the multi-mode waveguides. This intermediary approach resolves the alignment precision problem by providing a reliable reference framework.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent performs preliminary alignment by first aligning the single-mode waveguide to the photodiode array, establishing a precise alignment relationship before addressing the multi-mode waveguides. This preliminary action creates a known reference state that simplifies the subsequent alignment of the multi-mode waveguides, which would otherwise be complex due to their varying output characteristics.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If complex measurement techniques are used to align multi-mode waveguides, then alignment precision is improved, but device complexity increases

Engineering Contradiction:
Improvealignment precisionVSAvoidalignment system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The single-mode waveguide acts as a simple intermediary that enables precise alignment without requiring complex measurement systems. By using the single-mode waveguide's stable optical path as a reference, the alignment process becomes straightforward and can be achieved with simple optical tools, thereby reducing device complexity while maintaining precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses the single-mode waveguide as a simplified copy or representation of the alignment reference. Instead of directly measuring and aligning the complex multi-mode waveguides, the system creates a simplified reference model (single-mode waveguide) that captures the essential alignment information, making the alignment process simpler and less complex.

Inventive Principle:
Principle #26Copying

3Ease of operation

If photodiodes are aligned directly to multi-mode waveguides, then alignment is straightforward, but output responsivity becomes unbalanced

Engineering Contradiction:
Improvealignment easeVSAvoidoutput responsivity balance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The single-mode waveguide serves as an intermediary that mediates between the photodiodes and multi-mode waveguides. By aligning to the single-mode waveguide first, the system achieves both ease of alignment and balanced output responsivity, as the single-mode waveguide provides a stable reference that ensures consistent optical coupling across all photodiodes while maintaining the flat-top response characteristic of multi-mode waveguides.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent performs preliminary alignment to the single-mode waveguide before final alignment to the multi-mode waveguides. This preliminary action establishes a balanced optical coupling relationship that ensures uniform responsivity across all photodiodes, while the subsequent alignment to multi-mode waveguides maintains this balance by using the pre-established reference framework.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enhances the alignment accuracy of multi-mode waveguides to photodiodes, improving optical communication by ensuring balanced responsivity and efficient signal reception.

Implementation Method 1

alignment of at least one of the plurality of photodiodes to at least one single-mode waveguide and translation of the optical waveguide chip relative to the plurality of photodiodes by a fixed offset of the at least one single-mode waveguide relative to the plurality of multi-mode waveguides

Methodology Applied
Scientific EffectOptical waveguide propagation: Waveguide (optics)

Implementation Method 2

a photodiode array to receive optical signals from the multiple output waveguides

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS10678004B2Multiple waveguide alignment
Publication Date: 2020.06.09 WELLS FARGO BANK NA
  • US10678004B2 patent drawing
  • US10678004B2 patent drawing
  • US10678004B2 patent drawing

AI summary

According to some possible implementations, an optical device may include a plurality of photodiodes, wherein alignment of the plurality of photodiodes with a fixed separation to a plurality of multi-mode waveguides disposed on an optical waveguide chip and with the same fixed separation is optimized by alignment of at least one of the plurality of photodiodes to at least one single-mode waveguide and translation of the optical waveguide chip relative to the plurality of photodiodes by a fixed offset of the at least one single-mode waveguide relative to the plurality of multi-mode waveguides.