Waveguide Power Amplifier Layout for Heat Dissipation

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Solution Overview

Problem

The existing microwave circuit devices face challenges in efficiently dissipating heat from field effect transistors without the need for thick metal plates or heat dissipation fins, which complicates the design and functionality.

Innovation Solution

A power amplification high-frequency circuit device is designed with a waveguide tube featuring a storage portion that houses the high-frequency amplifier, allowing for efficient heat dissipation through a simple configuration without the use of thick metal plates or heat dissipation fins, utilizing a substrate with signal wiring and spring probes for electrical insulation and connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a thick metal plate and heat dissipation fin are used to dissipate heat from the field effect transistor, then heat dissipation performance is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveheat dissipation performanceVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The waveguide tube body is integrated with heat dissipation fins, combining the waveguide structure and heat dissipation function into a single component. This eliminates the need for separate heat dissipation structures while maintaining effective heat dissipation from the field effect transistor.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The waveguide tube serves dual functions: guiding microwave signals and dissipating heat. The same structural component (waveguide tube with integrated fins) performs both the electromagnetic wave guidance function and the thermal management function, reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If a thick metal plate is formed as the waveguide tube, then heat dissipation capability is improved, but manufacturing precision requirements and device complexity increase

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidmanufacturing precision
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The heat dissipation function is merged into the waveguide tube structure itself through integrated fins, eliminating the need for a separate thick metal plate. This approach achieves effective heat dissipation while maintaining standard waveguide tube thickness and manufacturing capabilities.

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If heat dissipation fins are attached in close contact with the metal plate, then heat dissipation efficiency is improved, but device complexity and assembly difficulty increase

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidassembly difficulty
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

Instead of attaching heat dissipation fins as separate components, the fins are integrated directly into the waveguide tube structure. This eliminates the need for separate assembly steps and reduces manufacturing complexity while maintaining close thermal contact for efficient heat dissipation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The waveguide tube is segmented to include integrated fins as part of its structure, creating a monolithic component that combines waveguide functionality with heat dissipation surfaces, thereby eliminating separate assembly operations.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables effective heat dissipation from the high-frequency amplifier, suppresses unnecessary electromagnetic wave emission, and simplifies the device design by eliminating the need for complex heat management structures.

Implementation Method 1

heat of a field effect transistor is dissipated from a lower surface of the field effect transistor to a waveguide tube

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20240213189A1Power amplification high-frequency circuit device
Publication Date: 2024.06.27 MITSUBISHI ELECTRIC CORP
  • US20240213189A1 patent drawing
  • US20240213189A1 patent drawing
  • US20240213189A1 patent drawing

AI summary

A power amplification high-frequency circuit device includes: an input conversion pin; an output conversion pin; a high-frequency amplifier having an input terminal and an output terminal; a waveguide tube in which an input waveguide tube and an output waveguide tube face each other with a short wall interposed between the input waveguide tube and the output waveguide tube, an upper wall of the input waveguide tube has an input pin insertion hole into which the input conversion pin is inserted while being electrically insulated, an upper wall of the output waveguide tube has an output pin insertion hole into which the output conversion pin is inserted while being electrically insulated, an upper wall has a storage portion having a flat bottom surface, and the high-frequency amplifier is stored in the storage portion with a bottom surface thereof being in close contact with the bottom surface of the storage portion.