Waveguide Device with Asymmetric Light Exit Areas

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Solution Overview

Problem

The increasing number of optical transmission channels on photonic chips leads to stress and deformation, causing misalignment between optical transmission channels and fiber cores, which results in ineffective optical signal transmission.

Innovation Solution

An optical coupling structure is developed, featuring a waveguide device with a substrate having a first and second guide surface, and optical waveguide paths extending between these surfaces. The second light exit area is shorter than half the length of the first light exit area, reducing the coupled area and preventing warpage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple optical transmission channels are arranged on photonic chips to increase data transmission capacity, then the data transmission capability is improved, but the photonic chips deform due to stress of deposition material causing misalignment between optical transmission channels and fiber cores

Engineering Contradiction:
Improvedata transmission capacityVSAvoidalignment precision between optical transmission channels and fiber cores
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent introduces a third dimension by stacking multiple photonic chips vertically to form a three-dimensional photonic integrated circuit. This vertical stacking allows multiple optical transmission channels to be arranged in the vertical direction rather than only in the planar direction, thereby increasing data transmission capacity while maintaining planar chip dimensions and avoiding stress-induced deformation that causes misalignment.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a nested structure where multiple photonic chips are stacked and interconnected through vertical coupling. Each chip layer contains optical transmission channels that are vertically aligned with corresponding channels in adjacent layers, creating a nested arrangement of optical paths. This nesting approach enables high-capacity data transmission through multiple layers while maintaining precise alignment through the vertical coupling structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If the size of photonic chips is enlarged to accommodate more optical transmission channels, then the number of optical channels is increased, but the photonic chips warp causing misalignment between optical transmission channels and fiber cores

Engineering Contradiction:
Improvenumber of optical transmission channelsVSAvoidflatness of photonic chip
Core Design Contradiction:
Quantity of substanceVSShape

Solution Approach 1:

Instead of enlarging chip size in the planar direction, the patent transitions to three-dimensional stacking, arranging optical transmission channels in the vertical dimension. This allows a large number of optical channels to be accommodated within compact chip footprints without increasing planar dimensions, thereby preventing warpage while maintaining high channel density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the optical transmission system into multiple separate chip layers, each containing a subset of optical channels. These segmented chip layers are vertically stacked and coupled, distributing the optical channels across multiple smaller units rather than concentrating them on a single large chip. This segmentation prevents stress-induced warpage while achieving high total channel count through vertical integration.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents warpage of photonic integrated circuits, ensuring accurate alignment between optical transmission channels and fiber cores, thereby maintaining effective optical signal transmission.

Implementation Method 1

a plurality of optical waveguide paths arranged on the waveguide substrate and extending between the first guide surface and the second guide surface

Methodology Applied
Scientific EffectOptical waveguide: Waveguide (optics)

Data Source

PatentUS20250035852A1Waveguide device and optical coupling structure and optoelectronic system using same
Publication Date: 2025.01.30 AIP INC(CN)
  • US20250035852A1 patent drawing
  • US20250035852A1 patent drawing
  • US20250035852A1 patent drawing

AI summary

An optical coupling structure, adapted for a photonic integrated circuit, includes a waveguide device and an optical fiber assembly. The waveguide device includes a waveguide substrate including a plurality of optical waveguide paths extending between a first guide surface and a second guide surface of the waveguide substrate. The first guide surface defines a first light exit area at which ends of the optical waveguide paths are exposed, the second guide surface defines a second light exit area at which the other ends of the optical waveguide paths are exposed. The second light exit area has an entire length less than at least one-half of an entire length of the first light exit area. The optical fiber assembly is connected to the first guide surface of the waveguide device.