Waveguide Device with Asymmetric Light Exit Areas
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Solution Overview
Problem
The increasing number of optical transmission channels on photonic chips leads to stress and deformation, causing misalignment between optical transmission channels and fiber cores, which results in ineffective optical signal transmission.
Innovation Solution
An optical coupling structure is developed, featuring a waveguide device with a substrate having a first and second guide surface, and optical waveguide paths extending between these surfaces. The second light exit area is shorter than half the length of the first light exit area, reducing the coupled area and preventing warpage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If multiple optical transmission channels are arranged on photonic chips to increase data transmission capacity, then the data transmission capability is improved, but the photonic chips deform due to stress of deposition material causing misalignment between optical transmission channels and fiber cores
Solution Approach 1:
The patent introduces a third dimension by stacking multiple photonic chips vertically to form a three-dimensional photonic integrated circuit. This vertical stacking allows multiple optical transmission channels to be arranged in the vertical direction rather than only in the planar direction, thereby increasing data transmission capacity while maintaining planar chip dimensions and avoiding stress-induced deformation that causes misalignment.
Solution Approach 2:
The patent employs a nested structure where multiple photonic chips are stacked and interconnected through vertical coupling. Each chip layer contains optical transmission channels that are vertically aligned with corresponding channels in adjacent layers, creating a nested arrangement of optical paths. This nesting approach enables high-capacity data transmission through multiple layers while maintaining precise alignment through the vertical coupling structure.
2Quantity of substance
If the size of photonic chips is enlarged to accommodate more optical transmission channels, then the number of optical channels is increased, but the photonic chips warp causing misalignment between optical transmission channels and fiber cores
Solution Approach 1:
Instead of enlarging chip size in the planar direction, the patent transitions to three-dimensional stacking, arranging optical transmission channels in the vertical dimension. This allows a large number of optical channels to be accommodated within compact chip footprints without increasing planar dimensions, thereby preventing warpage while maintaining high channel density.
Solution Approach 2:
The patent divides the optical transmission system into multiple separate chip layers, each containing a subset of optical channels. These segmented chip layers are vertically stacked and coupled, distributing the optical channels across multiple smaller units rather than concentrating them on a single large chip. This segmentation prevents stress-induced warpage while achieving high total channel count through vertical integration.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution effectively prevents warpage of photonic integrated circuits, ensuring accurate alignment between optical transmission channels and fiber cores, thereby maintaining effective optical signal transmission.
Implementation Method 1
a plurality of optical waveguide paths arranged on the waveguide substrate and extending between the first guide surface and the second guide surface
Data Source
AI summary
An optical coupling structure, adapted for a photonic integrated circuit, includes a waveguide device and an optical fiber assembly. The waveguide device includes a waveguide substrate including a plurality of optical waveguide paths extending between a first guide surface and a second guide surface of the waveguide substrate. The first guide surface defines a first light exit area at which ends of the optical waveguide paths are exposed, the second guide surface defines a second light exit area at which the other ends of the optical waveguide paths are exposed. The second light exit area has an entire length less than at least one-half of an entire length of the first light exit area. The optical fiber assembly is connected to the first guide surface of the waveguide device.


