Waveguide Collimating Optic for Thin Low-Bulk Luminaires

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Solution Overview

Problem

Existing luminaires, such as automotive headlamps, are bulky and require mirror coatings, complicating recycling and increasing depth, while also needing protective covers.

Innovation Solution

A light-guide collimating optic (LGCO) using a thin slab of optically transmissive material with a waveguide stage and collimating stage, employing total internal reflection and apertures to collimate light from isotropic sources without the need for mirror coatings or protective covers, allowing for a more compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a parabolic reflector is used to collimate light, then light collimation is achieved, but the depth of the luminaire increases significantly

Engineering Contradiction:
Improvelight collimationVSAvoiddepth of luminaire
Core Design Contradiction:
Illumination intensityVSLength of moving object

Solution Approach 1:

The patent transitions from a traditional deep parabolic reflector design to a planar waveguide-based collimating optic. Instead of using a three-dimensional parabolic shape that requires significant depth, the invention uses a two-dimensional waveguide structure with patterned surfaces that achieve light collimation in a much thinner profile. The waveguide spreads light laterally across its surface and uses surface patterns to collimate the light as it exits, eliminating the need for deep optical paths.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent replaces the mechanical parabolic reflector system with an optical waveguide system. Instead of relying on a physically deep parabolic surface to redirect light rays, the invention uses total internal reflection within the waveguide and surface patterning to achieve collimation. This substitution of the mechanical collimation mechanism with an optical-based approach enables significant reduction in luminaire depth.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Illumination intensity

If a mirror coating is applied to the reflector, then light reflection efficiency is improved, but recycling complexity increases and recovery value decreases

Engineering Contradiction:
Improvelight reflection efficiencyVSAvoidrecycling complexity
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent uses the inherent optical properties of the waveguide material itself to achieve light reflection and collimation, rather than applying separate mirror coatings. The waveguide material's refractive index and total internal reflection characteristics provide the necessary optical functionality, making the system self-sufficient and eliminating the need for additional reflective coatings that would complicate recycling.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention uses a homogeneous waveguide structure made from a single material (such as PMMA or polycarbonate) that provides both structural support and optical functionality. This eliminates the need for multi-layer constructions with different materials, including mirror coatings, thereby simplifying the overall structure and enabling easier recycling of the luminaire components.

Inventive Principle:
Principle #33Homogeneity

3Reliability

If a protective cover is added to protect the bulb and reflector cavity, then component protection is improved, but device complexity and bulk increase

Engineering Contradiction:
Improvecomponent protectionVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the protective cover function with the waveguide structure itself. The waveguide optic serves dual purposes: it performs the light collimation function and simultaneously acts as the protective enclosure for the light source. By integrating these two separate functions into a single component, the invention eliminates the need for an additional protective cover, thereby reducing device complexity and bulk while maintaining component protection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The waveguide structure is designed to perform multiple functions simultaneously: it guides and collimates light, protects the internal components from environmental damage, and provides the structural housing for the luminaire. This multi-functional design eliminates the need for separate protective covers and reduces the overall number of components required in the system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The LGCO produces a compact, efficient collimated beam of light without the need for mirror coatings, simplifying recycling and reducing bulk, while maintaining effective light distribution and control over beam direction.

Implementation Method 1

employing total internal reflection and apertures to collimate light from isotropic sources

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

the optical elements directing the light from the at least one input aperture to the output surface wherefrom the light exits as a beam

Methodology Applied
Scientific EffectCollimation:

Data Source

PatentUS8152339B2Illumination device
Publication Date: 2012.04.10 MORGAN INNOVATION INC
  • US8152339B2 patent drawing
  • US8152339B2 patent drawing
  • US8152339B2 patent drawing

AI summary

An illumination device having an optical waveguide stage to which is optically coupled a light-projecting stage. The illumination device accepts light from a small isotropic light source such as a light emitting diode or a bulb coupled to the optical waveguide stage. The illumination device spreads the light over a wide area while also collimating it to form a beam. The light-projecting stage and the optical waveguide stage are made of thin slabs of optically transmissive material.