N-Port Waveguide Combiner for TE10 to TE01 Mode Conversion

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Solution Overview

Problem

High-power microwave systems face challenges in efficiently combining RF power from separate waveguides into a single feed for a directive antenna while maintaining a low reflection coefficient over a broad frequency band, especially during the incoherent plasma oscillations of pulsed magnetron operation.

Innovation Solution

An N-port wideband waveguide combiner with a circular cross-section and multiple rectangular waveguides that transition to align with a common axis, preserving impedance and minimizing reflections through continuous surface derivatives and optimized axial lengths, allowing for the conversion of TE10 rectangular mode signals to TE01 circular mode signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple rectangular waveguides are combined into a single circular waveguide feed, then RF power combining efficiency is improved, but mode purity and reflection coefficient deteriorate

Engineering Contradiction:
ImproveRF power combining efficiencyVSAvoidmode purity and reflection coefficient
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The circular waveguide is segmented into multiple rectangular waveguide ports (N=6 in the embodiment), with each port handling a portion of the total RF power. The circular cross-section is divided into pie-slice sectors, each feeding a rectangular waveguide through a dedicated transition section, enabling efficient power combining while maintaining mode control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The waveguide transition employs curved morphing sections where the cross-section gradually transforms from rectangular to circular geometry. The curved walls and continuous surface transitions minimize reflections and mode distortion, achieving low reflection coefficients while maintaining high mode purity during the transformation from rectangular TE10 to circular TE01 modes

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 3:

The waveguide cross-sectional parameters (shape, dimensions, orientation) are continuously varied along the transition length to transform from rectangular to circular geometry. The transition optimizes parameters such as wave impedance, phase velocity, and mode field distribution to maintain low reflection coefficients across a broad frequency band (5-10% bandwidth)

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the waveguide system is designed for broad frequency band operation, then tunability is improved, but reflection coefficient during incoherent plasma oscillations worsens

Engineering Contradiction:
Improvefrequency band tunabilityVSAvoidreflection coefficient during incoherent plasma oscillations
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The waveguide combiner is designed to universally handle multiple frequency modes including both incoherent plasma oscillations and the stable π mode across a broad frequency band. The symmetric N-port configuration and mode-preserving transitions enable the system to maintain low reflection coefficients for multiple operating conditions and frequency ranges simultaneously

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The waveguide transition sections are pre-designed with optimized geometries that anticipate and accommodate frequency variations during plasma oscillations. The continuous surface derivatives and impedance-matched transitions are configured in advance to minimize reflections across the entire frequency band, including transient incoherent oscillations before stable π mode formation

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient combination of RF signals with low reflection and high mode purity over a 5-10% bandwidth, suitable for high-power microwave applications, ensuring reliable HPM pulse formation and tunability across a finite frequency band.

Implementation Method 1

each one of the three or more rectangular input waveguides preserves wave impedance of the rectangular input waveguide throughout the transition to eliminate impedance mismatches that would cause reflection

Methodology Applied
Scientific EffectImpedance matching: Electrical Impedance Tomography

Implementation Method 2

Transforming N rectangular waveguides in the TE10 rectangular mode to a single circular waveguide output in the TE01 mode

Methodology Applied
Scientific EffectElectromagnetic wave propagation: Waveguide

Data Source

PatentUS11245172B1Wideband waveguide combiner/mode-converter transforming N rectangular waveguides in the TE<sub>10 </sub>rectangular mode to a single circular waveguide output in the TE<sub>01 </sub>mode
Publication Date: 2022.02.08 RAYTHEON CO
  • US11245172B1 patent drawing
  • US11245172B1 patent drawing
  • US11245172B1 patent drawing

AI summary

A power combiner for combining a plurality of radio frequency signals into a combined output signal includes: a circular waveguide having a cross-section and three or more waveguides, each waveguide morphing to align with a common axis at a cross-section of the circular waveguide wherein each one of the three or more rectangular input waveguides gradually transitions from a rectangular cross-section to a cross-section resembling a pie slice of a composite circular cross section.