Conductive Cladding for Waveguide Orientation Detection

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Solution Overview

Problem

Existing data transmission methods using conductive wires face limitations such as frequency constraints, moisture and debris ingress, and capacitive coupling issues, which hinder efficient data transfer, especially for high-frequency signals like millimeter waves.

Innovation Solution

The use of waveguides with a dielectric core encapsulated by a cladding containing conductive portions allows for determining the orientation of the waveguide, enabling successful data transmission regardless of the waveguide's orientation by sending electrical signals through the cladding, which can compensate for orientation offsets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conductive wires are used for data transmission, then data can be transferred through the conductive wires, but the maximum frequency is limited due to resistance of the conductive material

Engineering Contradiction:
Improvedata transfer frequencyVSAvoidresistance of conductive material
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent replaces conductive wire-based electrical signal transmission with waveguide-based electromagnetic wave transmission. The waveguide uses a dielectric core surrounded by conductive cladding to guide millimeter waves, eliminating the resistance limitations of conductive wires and enabling significantly higher frequency data transmission at tens or hundreds of GHz.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If conductive wires are used for data transmission, then data can be transferred, but receptacles on the receiving side create openings where moisture and debris may enter

Engineering Contradiction:
Improvedata transmission capabilityVSAvoidmoisture and debris ingress
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The waveguide uses a hermetic seal structure with a dielectric core and conductive cladding that completely encloses the signal transmission path. This sealed structure eliminates openings that would allow moisture and debris to enter, while still enabling high-frequency electromagnetic wave transmission through the dielectric material.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If shielding solutions are implemented to shield signal lines, then capacitive coupling between wires is avoided, but the shielding solutions are bulky in size

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidshielding solution size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent replaces the need for external shielding solutions with an integrated waveguide structure. The conductive cladding surrounding the dielectric core inherently confines and shields the electromagnetic waves within the waveguide, eliminating capacitive coupling issues without requiring additional bulky shielding components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Speed

If waveguides are used for data transmission, then data can be transmitted at high frequencies, but the orientation of the waveguide must match between sending and receiving devices

Engineering Contradiction:
Improvedata transmission frequencyVSAvoidwaveguide orientation alignment
Core Design Contradiction:
SpeedVSEase of operation

Solution Approach 1:

The waveguide incorporates multi-functional conductive cladding that serves both as part of the hermetic seal structure and as an orientation detection mechanism. The conductive portions in the cladding can sense the relative orientation between mated waveguides and provide feedback signals, enabling the system to automatically compensate for misalignment and maintain proper signal transmission without requiring precise manual alignment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures reliable data transfer by compensating for waveguide orientation offsets, enhancing user experience and reducing the need for precise alignment, while also providing a hermetic seal to prevent moisture and debris ingress.

Implementation Method 1

The core may be a solid dielectric material that conducts radio waves at millimeter wave frequencies and above

Methodology Applied
Scientific EffectElectromagnetic wave propagation: Electromagnetic Induction

Implementation Method 2

The cladding may include conductive portions within which electrical signals may be sent for determining the orientation of the waveguide

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11118939B2Conductive cladding for waveguides
Publication Date: 2021.09.14 APPLE INC
  • US11118939B2 patent drawing
  • US11118939B2 patent drawing
  • US11118939B2 patent drawing

AI summary

A waveguide structure to allow device to determine its orientation are disclosed. The waveguide may be formed of a dielectric core and a cladding. The dielectric core may be formed of a solid dielectric material that conducts radio waves at millimeter wave frequencies and above. The cladding may encapsulate the core, and may include at least two conductive portions. Each conductive portion may be disposed around less than the entire core. The conductive portions allow electrical signals to flow between two devices to determine an orientation of the waveguide.