Waveguide Connector Assembly for High-Speed PCB Signal Integrity

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Solution Overview

Problem

Existing waveguide systems face challenges in increasing data transfer speeds while maintaining signal integrity, particularly in transitioning between different data rates such as from 14.4 Gbits/sec to 28.8 Gbits/sec, 56 Gbits/sec, and 112 Gbits/sec.

Innovation Solution

The proposed solution involves a waveguide-based data communication system that includes a first and second substrate with electrical connectors configured to connect waveguides between mating and mounting interfaces. This system uses signal modulators to convert TEM signals to non-TEM signals, which are then propagated through waveguides and electrical connectors to maintain signal integrity across different data transfer speeds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If waveguide systems use traditional electrical connectors to increase data transfer speeds, then data transfer speed is improved, but signal integrity deteriorates at higher rates

Engineering Contradiction:
Improvedata transfer speedVSAvoidsignal integrity
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent replaces traditional electrical connectors with waveguide-based connectors that transmit signals as electromagnetic waves rather than electrical currents. This substitution eliminates the signal integrity issues associated with high-speed electrical connections while maintaining mechanical connectivity between substrates.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the signal transmission parameter from electrical current (TEM mode in traditional connectors) to electromagnetic wave propagation (waveguide modes). This parameter change enables higher data transfer speeds while preserving signal integrity through the waveguide structure's inherent shielding and controlled impedance characteristics.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If waveguide systems transition between different data rates, then adaptability is improved, but system complexity increases

Engineering Contradiction:
Improvedata rate transition capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The waveguide connector design incorporates multi-functionality by enabling operation across multiple data rates (14.4 Gbits/sec, 28.8 Gbits/sec, 56 Gbits/sec, 112 Gbits/sec) through a single unified structure. The waveguide geometry and electrical connector configuration work together to provide adaptive signal transmission without requiring separate hardware for each data rate.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively increases data transfer speeds while maintaining signal integrity, enabling seamless transitions between various data rates by using waveguides and electrical connectors to manage signal propagation efficiently.

Implementation Method 1

each of the waveguide channels is defined by an internal surface that comprises an electrically conductive and reflective waveguide material, such that the waveguide channels are configured to propagate electrical signals from one of the first and second surfaces to the other

Methodology Applied
Scientific EffectElectromagnetic wave propagation: Electromagnetic Induction

Implementation Method 2

the internal surface that comprises an electrically conductive and reflective waveguide material

Methodology Applied
Scientific EffectElectromagnetic reflection: Reflection

Data Source

PatentUS12244045B2Electrical connector configured for connecting a plurality of waveguides between a printed circuit board and an electronic component
Publication Date: 2025.03.04 FCI USA LLC
  • US12244045B2 patent drawing
  • US12244045B2 patent drawing
  • US12244045B2 patent drawing

AI summary

High speed waveguide-based data communication systems are disclosed. Such systems may include separable electrical connectors, forming signal propagation paths between electronic assemblies with one or more waveguides.