Waveguide Structure Coupling to IC Package for mm-Wave Signal Transfer

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Solution Overview

Problem

Generating enough power to transmit and achieving sufficient sensitivity in millimeter-wave (mm-wave) systems is limited by semiconductor constraints, leading to energy losses in antenna arrays, which are exacerbated by the need for high performance in MIMO and Full-Duplex operations.

Innovation Solution

A waveguide structure coupled to an integrated circuit package, utilizing pillars and waveguide shields to minimize energy losses by providing a low impedance pathway for mm-wave signals, reducing undesired coupling, and optimizing signal propagation in TE10 mode, while using micro-strip connectors for efficient energy transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If semiconductor constraints are used for manufacturing antenna arrays, then device complexity is reduced, but energy loss increases

Engineering Contradiction:
Improvemanufacturing complexityVSAvoidenergy loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

A waveguide structure is introduced as an intermediary component between the semiconductor antenna array and free space. The waveguide couples to the antenna elements through a structured interface that minimizes radiation losses while maintaining compatibility with standard semiconductor manufacturing processes. This intermediary structure enables efficient energy transfer without requiring complex semiconductor fabrication techniques.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If MIMO and Full-Duplex operations are implemented, then communication bandwidth and detection resolution are improved, but energy loss increases

Engineering Contradiction:
Improvecommunication bandwidthVSAvoidenergy loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system is segmented into multiple independent antenna elements, each with its own waveguide coupling structure. This segmentation enables MIMO operations by providing multiple spatial channels while the individual waveguide structures for each element minimize energy losses. The modular segmented approach allows Full-Duplex operation with high isolation between transmit and receive paths, reducing cross-interference and energy loss.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If antenna array is coupled to waveguide structure, then energy loss is minimized, but device complexity increases

Engineering Contradiction:
Improveenergy lossVSAvoidstructural complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The waveguide structure is merged with the antenna array substrate, integrating the coupling mechanism directly into the antenna support structure. This merging eliminates the need for separate complex mounting and coupling components, reducing overall structural complexity while maintaining the low energy loss characteristics of waveguide coupling.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If high isolation between antenna elements is achieved, then MIMO performance is improved, but device complexity increases

Engineering Contradiction:
Improveisolation between antenna elementsVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coupling interface between the antenna array and waveguide structure is extracted and optimized as a separate design element. By carefully designing this interface with specific geometric features and positioning, high isolation between antenna elements is achieved through the inherent properties of the waveguide coupling mechanism, rather than requiring additional shielding or isolation structures that would increase complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes conductive and dielectric losses, achieving less than 0.1dB signal power loss due to reflection and less than 0.7dB loss due to material losses, significantly improving the link budget for radar and telecommunications systems operating in the 76-81GHz frequency band.

Implementation Method 1

the waveguide structure may be configured to provide a low impedance pathway for the propagation of millimeter-wave signals in TE10 mode

Methodology Applied
Scientific EffectWaveguide propagation: Waveguide

Implementation Method 2

the pathway may be configured to provide for the propagation of the millimeter-wave signals via guided TEM-wave signals

Methodology Applied
Scientific EffectElectromagnetic wave propagation: Electromagnetic Induction

Implementation Method 3

Waveguide shields may include axial-metal shields configured to provide impedance control of a transmission line for the propagation of mm-wave signals in TE10 mode

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 4

A plurality of micro-strip connectors may be included to provide connection between the second end portions and to the waveguide antenna, launching mm-wave signals

Methodology Applied
Scientific EffectMicro-strip line to waveguide transition: Waveguide

Data Source

PatentEP3739684B1Apparatuses and methods for coupling a waveguide structure to an integrated circuit package
Publication Date: 2022.08.03 NXP BV
  • EP3739684B1 patent drawingFigure 1A
  • EP3739684B1 patent drawingFigure 1B
  • EP3739684B1 patent drawingFigure 2

AI summary

Aspects are directed to a waveguide structure that can couple to an integrated circuit package. The IC package includes a plurality of pillars to provide a path for carrying millimeter-wave signals, each of the pillars having a first end portion to connect to the IC package and a second end portion to connect to a waveguide antenna. Also, as may be optionally included, waveguide shields provide electro-magnetic isolation for the pillars and a micro-strip connector to provide connection between the second end portions (of the pillars) and to the waveguide antenna. Further included in the apparatus are a plurality of bond wires to connect the IC package and a lead frame, and to carry signals form circuitry of the IC package to the printed circuit board on which the package is mounted for transmission of radar signals via the waveguide antenna.