Optical Waveguide Diffractive Element Coupling Alignment

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Solution Overview

Problem

Current optical subunits coupled with diffractive elements face challenges in establishing efficient optical coupling between optical signals propagating within a transmission element and an optical waveguide, particularly in achieving spatial overlap and optimal routing of optical signals.

Innovation Solution

The integration of a set of diffractive elements on an optical transmission element, positioned to enable partial spatial overlap with an evanescent portion of an optical signal in a planar waveguide, allowing for optical coupling between the transmission element and the waveguide, and utilizing these elements to successively redirect and route optical signals effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If diffractive elements are positioned to enable spatial overlap with evanescent portion of optical signal, then optical coupling efficiency is improved, but alignment precision requirements increase

Engineering Contradiction:
Improveoptical coupling efficiencyVSAvoidalignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent introduces alignment features including protrusions on the optical subunit that engage with recesses in the waveguide substrate, and alignment marks that facilitate precise positioning. These intermediary mechanical and optical features mediate between the diffractive elements and the waveguide, ensuring accurate spatial overlap without requiring extreme manufacturing precision throughout the entire assembly process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The alignment features are pre-formed on the waveguide substrate and optical subunit before final assembly. The protrusions and recesses are created during manufacturing, establishing predetermined alignment paths that guide the optical subunit into correct position relative to the waveguide, thereby pre-establishing the conditions for efficient optical coupling.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If diffractive element set is integrated on transmission element, then device complexity is reduced, but routing flexibility may be limited

Engineering Contradiction:
Improveintegration complexityVSAvoidrouting flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent segments the optical system into a waveguide substrate and separate optical subunits, each containing diffractive elements integrated with transmission elements. This segmentation allows the diffractive elements to be optimized for specific routing functions while maintaining overall system simplicity. The modular optical subunits can be independently designed and assembled, preserving routing flexibility despite integration benefits.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If optical subunits are assembled with waveguide, then ease of assembly is improved, but optical signal loss may increase

Engineering Contradiction:
Improveease of assemblyVSAvoidinsertion loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent replaces complex mechanical alignment systems with optically-aligned mechanical features. The protrusions and recesses are designed to naturally guide optical subunits into positions where the diffractive elements optimally overlap with the evanescent field, substituting precision mechanical positioning with optically-guided mechanical assembly that reduces insertion loss while maintaining ease of assembly.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables efficient optical coupling and routing of signals, reducing insertion loss and allowing for high-fidelity mapping of optical signals between the waveguide and transmission element, facilitating flexible assembly and alignment of optical subunits with the waveguide.

Implementation Method 1

a set of diffractive elements formed in or on the transmission element; The diffractive elements of the set are arranged so as to establish optical coupling between an optical signal propagating within the transmission element and an optical signal propagating in the suitably positioned optical waveguide

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

The diffractive element set is positioned in or on the transmission element so as to enable at least partial spatial overlap of diffractive elements of the set and an evanescent portion of an optical signal propagating in an optical waveguide

Methodology Applied
Scientific EffectEvanescent wave: Total Internal Reflection

Data Source

PatentUS7333692B1Optical waveguide assembled with an optical subunit having a diffractive element set and an optical component
Publication Date: 2008.02.19 OL SECURITY LLC
  • US7333692B1 patent drawing
  • US7333692B1 patent drawing
  • US7333692B1 patent drawing

AI summary

An apparatus comprises an optical transmission element, a diffractive element set formed in or on the transmission element, and an optical component. The diffractive element set is positioned to enable spatial overlap of diffractive elements and an evanescent optical signal propagating in a suitably positioned optical waveguide. The diffractive elements are arranged to establish optical coupling between respective optical signals propagating within the transmission element and the optical waveguide. The optical component is arranged to launch or receive the optical signal propagating within the transmission element. The diffractive element set is arranged so that the optical signal in waveguide is successively incident on the diffractive elements. The optical apparatus can further include the optical waveguide, with the optical waveguide and the transmission element comprising discrete, assembled subunits.