Waveguide Display Panel Grating Coupling Structures

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Solution Overview

Problem

Existing virtual and augmented reality displays, as well as transparent displays, face challenges in achieving high transparency and high Pixels Per Inch (PPI) due to limitations in traditional LCD and OLED panel structures, which hinder light transmittance and monocular focus.

Innovation Solution

A display panel design featuring an upper and lower substrate with a liquid crystal layer, a waveguide layer, grating coupling structures, and electrode structures, where the liquid crystal molecules have different refractive indices for o-polarized and e-polarized light, and the waveguide layer's refractive index is greater than adjacent film layers, allowing for collimated backlight incidence and efficient light coupling and direction control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If traditionally structured LCD and OLED panels are used, then display functionality is achieved, but light transmittance is reduced and transparency is degraded

Engineering Contradiction:
Improvelight transmittanceVSAvoidpanel structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The invention extracts and removes traditional display components (color filters, pixel electrodes, liquid crystal layers) that block light, retaining only the essential waveguide layer with grating structures. This extraction of unnecessary elements achieves high light transmittance (greater than 90%) while maintaining display functionality through optical diffraction principles

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the mechanical/electrical control system of traditional LCDs (liquid crystal molecules, pixel electrodes, color filters) with an optical system based on grating diffraction. The grating structures on the waveguide surface diffract light to create images, eliminating the need for complex mechanical switching components and achieving high transparency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If traditional LCD and OLED panel structures are used, then display operation is achieved, but monocular focus and near-to-eye display are difficult to achieve

Engineering Contradiction:
Improvemonocular focus capabilityVSAvoidoptical system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention applies local quality by creating spatially varying grating structures with different periods and orientations in different regions of the waveguide. These localized grating patterns control the direction and focus of diffracted light, enabling monocular focus and near-to-eye display while keeping the overall system simple

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The waveguide layer acts as an intermediary between the light source and the user's eye. It receives collimated light, processes it through grating diffraction, and outputs focused light rays that converge at the user's pupil, enabling comfortable near-to-eye viewing without complex additional optical components

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If display definition is increased, then display quality is improved, but fabrication process complexity increases making high PPI difficult to achieve

Engineering Contradiction:
ImprovePPIVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention transitions from controlling display resolution through pixel density (two-dimensional constraint) to controlling it through optical diffraction angles (angular dimension). The grating period and orientation determine the effective pixel resolution, allowing high PPI to be achieved through optical design rather than fabrication precision, thus simplifying manufacturing

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances light transmittance, achieves near-to-eye monocular focus, and facilitates high PPI displays by selectively converging light rays and controlling grayscale, potentially eliminating the need for color filters and using transparent materials for high transparency in virtual and augmented reality displays.

Implementation Method 1

a liquid crystal layer, a waveguide layer, a plurality of grating coupling structures, and a plurality of electrode structures. The liquid crystal layer is arranged between the upper substrate and the lower substrate, and liquid crystal molecules in the liquid crystal layer have a refractive index no with respect to o-polarized light, and a refractive index ne with respect to e-polarized light

Methodology Applied
Scientific EffectLiquid crystal refractive index modulation: Liquid Crystals

Implementation Method 2

the plurality of electrode structures are arranged on sides of the grating coupling structures facing the upper substrate and are in correspondence to the grating coupling structures in a one-to-one manner

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Implementation Method 3

the waveguide layer is arranged on a side of the lower substrate facing the upper substrate, and a refractive index of the waveguide layer is at least greater than a refractive index of a film layer in contact with the waveguide layer

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 4

the plurality of grating coupling structures are arranged and arrayed on a surface of the waveguide layer on a side thereof facing the upper substrate; the plurality of electrode structures are arranged on sides of the grating coupling structures facing the upper substrate

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS10663641B2Display panel and display device
Publication Date: 2020.05.26 BOE TECHNOLOGY GROUP CO LTD
  • US10663641B2 patent drawing
  • US10663641B2 patent drawing
  • US10663641B2 patent drawing

AI summary

The disclosure provides a display panel and a display device. The display panel includes an upper substrate (001) and a lower substrate (002) arranged opposite to each other, a liquid crystal layer (003), a waveguide layer (004), a plurality of grating coupling structures (005), and a plurality of electrode structures (006). The liquid crystal layer (003) is arranged between the upper substrate (001) and the lower substrate (002), and liquid crystal molecules in the liquid crystal layer (003) have a refractive index no with respect to o-polarized light, and a refractive index ne with respect to e-polarized light; the waveguide layer (004) is arranged on a side of the lower substrate (002) facing the upper substrate (001), and a refractive index of the waveguide layer (004) is at least greater than a refractive index of a film layer in contact with the waveguide layer (004); the plurality of grating coupling structures (005) are arranged and arrayed on a surface of the waveguide layer (004) on a side thereof facing the upper substrate (001); and the plurality of electrode structures (006) are arranged on sides of the grating coupling structures (005) facing the upper substrate (001) and are in correspondence to the grating coupling structures (005) in a one-to-one manner. The display and the display device can control a display grayscale.