Waveguide Display Gratings with Continuous Phase Shifting

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Solution Overview

Problem

Optical systems in electronic devices, such as virtual or augmented reality headsets, face inefficiencies due to the formation of coherent light paths that reduce display performance, often resulting in destructive interference and smear artifacts.

Innovation Solution

Incorporating a waveguide with a surface relief grating (SRG) that has a continuously varying pitch and phase, which diffracts image light and prevents the formation of coherent light paths, thereby maximizing efficiency and reducing smear artifacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional optical elements are used in waveguide displays, then the display components can be implemented, but coherent light paths form causing destructive interference and reducing display efficiency

Engineering Contradiction:
Improvedisplay efficiencyVSAvoiddestructive interference
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by varying the pitch of the surface relief grating continuously across different regions of the waveguide. Each local region has a specific pitch value that changes according to a continuous function, creating locally optimized diffraction that prevents coherent light path formation throughout the entire waveguide structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements parameter changes by continuously varying the grating pitch parameter across the waveguide. The pitch follows a continuous function (such as linear, quadratic, or higher-order polynomial) rather than remaining constant, which fundamentally changes the diffraction characteristics and eliminates the formation of coherent light paths that cause destructive interference.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If sharp boundaries between regions of different pitch are used in the grating, then manufacturing is simplified, but smear artifacts appear in the image light

Engineering Contradiction:
Improvegrating fabricationVSAvoidsmear artifacts
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent applies curvature by using continuous functions to define the pitch variation across the grating. Instead of abrupt step changes, the pitch transitions smoothly following curved mathematical functions (linear, quadratic, cubic, etc.), which eliminates sharp boundaries and prevents the formation of smear artifacts while remaining manufacturable with appropriate fabrication techniques.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent ensures continuity of useful action by implementing a continuous pitch function across the entire grating area. The pitch varies continuously without discontinuities or sharp transitions, maintaining smooth optical action throughout the waveguide and preventing artifact formation while allowing for practical manufacturing through techniques like grayscale lithography or controlled etching.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of SRGs with continuously varying pitch and phase in the waveguide enhances the optical performance by minimizing destructive interference and smear artifacts, leading to improved spatial and angular uniformity of the displayed images.

Implementation Method 1

The SRG may diffract the image light. Upon diffracting the image light, the SRG may impart a phase to the image light.

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

An electronic device may include a display having a waveguide that directs image light to an eye box

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS20250093567A1Waveguide Display Having Gratings with Continuous Phase Shifting
Publication Date: 2025.03.20 APPLE INC
  • US20250093567A1 patent drawing
  • US20250093567A1 patent drawing
  • US20250093567A1 patent drawing

AI summary

A display may include a waveguide that directs image light to an eye box. The waveguide may include an optical coupler that redirects and replicates the light. The coupler may include a surface relief grating (SRG). The SRG may have a pitch that varies continuously along an axis orthogonal its ridges. The pitch may vary sinusoidally, linearly, parabolically, or according to other continuous and differentiable functions of position along the axis. The SRG may diffract the light. Upon diffracting the light, the SRG may impart a phase to the light. The phase may vary continuously as a function of position along a first axis and may, if desired, vary continuously as a function of position along a second axis orthogonal to the first axis. The SRG may prevent formation of coherent light paths after replication, thereby maximizing the efficiency of the system.