Waveguide Facet Layout for 2D Image Expansion With Fewer Ghosts

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Solution Overview

Problem

Existing optical systems for near-eye displays face challenges in minimizing the size of optical components while maintaining a given angular field of view, particularly in coupling-in configurations, leading to issues with glints and ghost images.

Innovation Solution

The optical system employs a light-guide optical element with optimized deployment of partially-reflecting surfaces, including a coupling-in prism bonded to the LOE, and facets oriented to minimize unnecessary reflections, reducing the size of the system by injecting image illumination at shallow angles and using concave polygon facet locations to enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional coupling-in configurations are used, then the angular field of view can be maintained, but the size of optical components increases and glints and ghost images are generated

Engineering Contradiction:
Improvesize of optical componentsVSAvoidglints and ghost images
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The waveguide is divided into multiple functional regions: a coupling-in region with a coupling-in prism, a first region with a first set of partially-reflecting surfaces for lateral expansion, and a second region with a second set of partially-reflecting surfaces for vertical expansion. This segmentation allows each region to perform its specific function efficiently, reducing unnecessary reflections and minimizing glints and ghost images while maintaining a compact overall size.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling-in prism is extracted as a separate component bonded to the coupling-in surface of the waveguide. This allows the coupling-in function to be performed outside the main waveguide volume, reducing the size of the integrated optical components while maintaining the angular field of view. The prism extracts and directs light into the waveguide at optimized angles, preventing harmful reflections.

Inventive Principle:
Principle #2Taking out (Extraction)

2Volume of moving object

If the size of optical components is reduced, then the system becomes more compact, but maintaining a given angular field of view becomes difficult

Engineering Contradiction:
Improvesize of optical componentsVSAvoidangular field of view
Core Design Contradiction:
Volume of moving objectVSArea of moving object

Solution Approach 1:

The optical system uses two-dimensional aperture expansion by implementing both lateral expansion (first dimension) and vertical expansion (second dimension) through sets of partially-reflecting surfaces at different orientations. This allows the system to maintain a large angular field of view while using a compact waveguide thickness, effectively trading physical volume for angular coverage in a different dimensional space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The system optimizes the angles and orientations of the partially-reflecting surfaces to achieve efficient light propagation and expansion. By carefully selecting the parameters of the coupling-in prism (thickness greater than waveguide thickness, specific bonding configuration) and the orientations of the facet sets, the system maintains a given angular field of view while minimizing component sizes.

Inventive Principle:
Principle #35Parameter changes

3Area of moving object

If multiple sets of partially-reflecting surfaces are used for two-dimensional expansion, then aperture expansion is achieved, but device complexity increases

Engineering Contradiction:
Improveaperture expansionVSAvoiddeployment of partially-reflecting surfaces
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The coupling-in prism is merged with the waveguide by bonding it to the coupling-in surface, creating an integrated component that performs both coupling and protection functions. The first and second sets of partially-reflecting surfaces are integrated into the waveguide structure at defined orientations, combining multiple functions (lateral expansion, vertical expansion, and reflection management) into a single unified optical path, thereby reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the size of optical components and minimizes glints and ghost images, improving the efficiency and performance of near-eye displays by optimizing the deployment of partially-reflecting surfaces and facets.

Implementation Method 1

image illumination propagating within the LOE by internal reflection at the major external surfaces

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

first set of planar, mutually-parallel, partially-reflecting surfaces having a first orientation; a second region containing a second set of planar, mutually-parallel, partially-reflecting surfaces

Methodology Applied
Scientific EffectPartial reflection: Reflection

Data Source

PatentEP4242709B1Optical system for two-dimensional expansion of an image reducing glints and ghosts from the waveguide
Publication Date: 2025.11.26 LUMUS LTD
  • EP4242709B1 patent drawingFigure 1A~1C
  • EP4242709B1 patent drawingFigure 1D
  • EP4242709B1 patent drawingFigure 2A~2C

AI summary

An optical system employs a waveguide including a first set of partially-reflecting surfaces ("facets") for progressively redirecting image illumination propagating from a coupling-in region towards a second region, and a second set of facets in the second region for progressively coupling-out the redirected image illumination towards the eye of a viewer. The first set of facets includes at least a first facet close to the coupling-in region, a third facet fare from the coupling-in region, and a second facet located on a medial plane between the first and the third facets. The second facet is located in a subregion of the medial plane such that image illumination propagating from the coupling-in region to the third facet passes through the medial plane without passing through the second facet.