Optical Waveguide Grating Layout for AR Color Uniformity

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Solution Overview

Problem

Existing optical waveguide structures in AR display devices face challenges in simultaneously balancing color uniformity and diffraction efficiency, with current solutions either suffering from inefficient diffraction or color deviation due to inconsistent wavelength propagation.

Innovation Solution

An optical waveguide structure with a waveguide substrate featuring multiple diffraction grating areas on both sides, including a coupling-in area, diffraction grating areas, and a coupling-out area, designed to perform multiple pupil expansions and reduce total reflection steps, ensuring equal periods and grating vector directions to enhance diffraction efficiency and color uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If surface relief or volume holography is used for diffraction, then diffraction efficiency is improved, but color uniformity deteriorates due to wavelength dispersion

Engineering Contradiction:
Improvediffraction efficiencyVSAvoidcolor uniformity
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The waveguide substrate is divided into multiple diffraction grating areas with different grating vectors, where each area handles specific wavelength ranges. This segmentation allows different regions to optimize for different colors, preventing the wavelength dispersion that causes color uniformity issues in conventional single-grating designs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different diffraction grating areas are assigned different local properties (grating vectors, periods, or orientations) tailored to specific wavelength ranges. This local optimization ensures that each region of the waveguide is specifically designed to handle particular colors efficiently, thereby maintaining both high diffraction efficiency and color uniformity across the entire display.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If array waveguide with geometric ray reflection is used, then color uniformity is improved, but diffraction efficiency deteriorates

Engineering Contradiction:
Improvecolor uniformityVSAvoiddiffraction efficiency
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent merges the advantages of geometric optics (color uniformity through controlled reflection paths) with diffractive optics (high efficiency through constructive interference). Multiple diffraction grating areas are strategically positioned and oriented to create controlled reflection paths while maintaining high diffraction efficiency through proper grating design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces additional spatial dimensions by arranging diffraction grating areas on multiple faces of the waveguide substrate and using three-dimensional light propagation paths. This multi-dimensional arrangement allows light to undergo multiple pupil expansions while maintaining color uniformity through controlled geometric paths.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If multiple pupil expansions are performed, then field of view is improved, but light loss increases due to multiple reflections

Engineering Contradiction:
Improvefield of viewVSAvoidlight loss
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The patent converts the harmful effect of multiple reflections (which cause light loss) into a beneficial mechanism for pupil expansion. By strategically designing diffraction grating areas with specific grating vectors and orientations, the multiple reflections are transformed into constructive interference patterns that expand the pupil while maintaining high light efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed structure improves diffraction efficiency and color uniformity by reducing light-pupil separation and light loss, achieving high efficiency and uniform illumination through geometrically planned diffraction grating arrangements.

Implementation Method 1

a plurality of diffraction grating areas are provided, two side surfaces of the waveguide substrate are provided with the diffraction grating area, and a number of the diffraction grating areas on at least one side surface of the waveguide substrate is greater than or equal to 2, periods of the plurality of diffraction grating areas are equal, and the plurality of diffraction grating areas are configured to perform multiple pupil expansion transmissions on a light

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

The array waveguide is based on a principle of a geometric ray, and mainly uses a light transmission process including reflection, total reflection or partial reflection, and partial transmission without dispersion

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS20260036735A1Optical Waveguide Structure and AR Display Device
Publication Date: 2026.02.05 SUNNY OMNILIGHT TECH CO LTD
  • US20260036735A1 patent drawing
  • US20260036735A1 patent drawing
  • US20260036735A1 patent drawing

AI summary

The disclosure provides an optical waveguide structure and an AR display device. The optical waveguide structure includes: a waveguide substrate; a coupling-in area, the coupling-in area is arranged on the waveguide substrate; a plurality of diffraction grating areas, two side surfaces of the waveguide substrate are provided with the diffraction grating areas, a number of the diffraction grating areas on at least one side surface of the waveguide substrate is greater than or equal to 2, periods of the diffraction grating areas are equal, and the diffraction grating areas are configured to perform multiple pupil expansions on a light; and a coupling-out area, the coupling-out area is arranged on the waveguide substrate, the diffraction grating areas are all located between the coupling-in area and the coupling-out area, and the coupling-out area is configured to perform pupil expansion transmission on a light in the waveguide substrate and emit the light.