Optical Waveguide Grating for Loss Inspection

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Solution Overview

Problem

Existing optical waveguide devices face challenges in easily specifying locations of optical losses such as propagation and coupling losses, particularly due to increased width of optical waveguides and complex light wave propagation paths, which complicates inspection and reduces the feasibility of reducing substrate size and minimizing propagation loss.

Innovation Solution

Incorporating a grating within the optical waveguide or connected to a monitoring waveguide that allows for inputting or outputting light waves through the grating, enabling easier inspection of optical losses and facilitating the use of a spot size converter to manage mode field diameter changes, while avoiding the need for high-surface-accuracy mirrors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the optical waveguide width is increased to match the optical fiber core diameter (10 μm), then the connection between optical waveguide and optical fiber is improved, but the substrate size cannot be reduced and propagation loss increases in U-turn waveguides

Engineering Contradiction:
Improveconnection qualityVSAvoidsubstrate size
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent changes the width parameter of the optical waveguide from the conventional 10 μm to a narrower width (e.g., 1 μm or less). This parameter change allows the optical waveguide to be folded on the substrate while reducing substrate size, though it creates a mode field diameter mismatch with optical fibers that requires a spot size converter to resolve.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If the optical waveguide width is narrowed to approximately 1 μm to reduce substrate size, then the substrate size and propagation loss are reduced, but the mode field diameter mismatch with optical fiber increases connection loss

Engineering Contradiction:
Improvesubstrate sizeVSAvoidconnection loss
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The patent introduces a spot size converter (SSC) as an intermediary component between the narrow optical waveguide (1 μm or less) and the optical fiber. The SSC gradually transforms the mode field diameter from the narrow waveguide width to the larger optical fiber core diameter, enabling efficient light coupling while maintaining the benefits of the narrow waveguide structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The spot size converter performs a gradual parameter change in the mode field diameter of the light wave as it propagates through the SSC. The waveguide width is gradually increased from the narrow waveguide width (1 μm or less) to a wider width that matches the optical fiber core diameter, transforming the mode field diameter accordingly to minimize connection loss.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If a folded optical waveguide is formed to dispose input and output ports at the same end of the substrate, then the package size is reduced, but the propagation loss in U-turn waveguides increases

Engineering Contradiction:
Improvepackage sizeVSAvoidpropagation loss
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The patent changes the waveguide width parameter in the U-turn portion of the folded optical waveguide to a narrower width (1 μm or less). This parameter change reduces propagation loss in the U-turn waveguide by minimizing mode field distortion and scattering, while the folded configuration maintains the compact package size with input and output ports at the same end.

Inventive Principle:
Principle #35Parameter changes

4Area of stationary object

If the optical waveguide width is narrowed to 1 μm or less, then the optical waveguide can be folded to reduce substrate size, but the numerical aperture increases making mirror reflection impractical

Engineering Contradiction:
Improvesubstrate sizeVSAvoidnumerical aperture increase
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes the mirror component from the optical waveguide device. Instead of using a mirror to reflect light in the U-turn portion, the patent uses a narrow optical waveguide (1 μm or less) that guides light through total internal reflection, eliminating the need for a mirror and avoiding the problems associated with high numerical aperture and large mirror size requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for straightforward identification of optical losses within the optical waveguide device, simplifies the inspection process, and reduces the complexity of light wave propagation, thereby enhancing the ability to minimize substrate size and propagation losses.

Implementation Method 1

a grating 6 formed in a part of the optical waveguide 2 or a grating 6 connected to a monitoring optical waveguide 5 that merges with or branches from a part of the optical waveguide 2, in which inputting a light wave into the optical waveguide or outputting at least a part of the light wave propagating through the optical waveguide is performed through the grating

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS20240159970A1Optical waveguide element, and optical modulation device and optical transmission device which use same
Publication Date: 2024.05.16 SUMITOMO OSAKA CEMENT CO LTD
  • US20240159970A1 patent drawing
  • US20240159970A1 patent drawing
  • US20240159970A1 patent drawing

AI summary

An optical waveguide device that enables a location in which an optical loss such as a propagation loss or a coupling loss occurs to be easily specified is provided. An optical waveguide device includes a substrate 1 on which an optical waveguide 2 is formed, and a grating 6 formed in a part of the optical waveguide 2 or a grating 6 connected to a monitoring optical waveguide 5 that merges with or branches from a part of the optical waveguide 2, in which inputting a light wave into the optical waveguide or outputting at least a part of the light wave propagating through the optical waveguide is performed through the grating 6.