Optical Waveguide Groove Refractive Index Matching

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Solution Overview

Problem

Optical waveguide elements with ribbed waveguides experience beam shape mismatch with optical fibers, leading to significant coupling and propagation losses due to processing roughness and discontinuous beam shape variations.

Innovation Solution

Incorporating a groove portion on the supporting substrate beneath the ribbed waveguide layer, filled with a material matching the waveguide's refractive index, which gradually varies in cross-sectional area and dimensions to match the beam shape of the optical fiber, reducing beam distortion and scattering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a ribbed waveguide structure is used to form an optical waveguide, then the optical waveguide can be formed on the substrate, but the beam shape of the propagating light wave becomes distorted to match the cross-sectional shape of the rib portion, causing beam shape mismatch with optical fiber and large coupling losses

Engineering Contradiction:
Improveease of forming optical waveguideVSAvoidcoupling loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The invention introduces a groove portion in the depth direction (z-axis) beneath the ribbed waveguide layer, creating a three-dimensional structure that modifies the optical field distribution. This additional dimensional feature allows the beam shape to be transformed from the rib-portion-matched shape to a more circular shape compatible with optical fiber coupling, while maintaining the manufacturing simplicity of the ribbed waveguide structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The groove portion filled with material having refractive index comparable to the waveguide layer acts as an intermediary structure between the ribbed waveguide and the optical fiber. This intermediary modifies the optical field distribution and beam shape transformation, enabling better mode matching between the waveguide and fiber without requiring direct modification of the ribbed waveguide geometry.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If a ribbed waveguide structure is used, then the optical waveguide can be formed, but processing roughness at the boundary area between the waveguide layer and the rib portion causes light wave scattering and large propagation losses

Engineering Contradiction:
Improveease of forming optical waveguideVSAvoidpropagation loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

By introducing the groove portion in the depth direction beneath the ribbed waveguide, the invention creates an additional spatial region that guides and confines the optical field. This three-dimensional configuration reduces the optical field's interaction with the problematic boundary area between the waveguide layer and rib portion, thereby minimizing scattering caused by processing roughness and reducing propagation losses.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the beam shape is distorted to match the rib portion cross-section, then the waveguide structure is simplified, but the beam shape mismatch with optical fiber increases coupling losses at the coupling portion

Engineering Contradiction:
Improvewaveguide structure complexityVSAvoidcoupling loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The groove portion introduces a vertical dimension feature beneath the ribbed waveguide that enables beam shape transformation without complicating the horizontal ribbed structure. This allows the optical field to evolve from a rib-matched shape to a more circular shape suitable for fiber coupling, achieving better performance while maintaining relatively simple waveguide structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention separates the waveguide structure into two functional parts: the ribbed waveguide layer for guiding light and the groove portion for shaping the beam. This segmentation allows each part to perform its specific function independently - the ribbed structure provides the waveguide function with simple manufacturing, while the groove portion provides the beam shaping function to reduce coupling losses.

Inventive Principle:
Principle #1Segmentation

4Ease of manufacture

If processing roughness exists at the boundary area between waveguide layer and rib portion, then manufacturing is simplified, but light wave scattering increases propagation losses

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidpropagation loss
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The groove portion in the vertical dimension creates a three-dimensional optical field distribution that reduces the field's sensitivity to boundary roughness in the horizontal plane. By confining and guiding the light through the groove structure, the invention minimizes the impact of processing roughness at the waveguide-rib boundary, thereby maintaining manufacturing simplicity while improving propagation reliability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes coupling losses at the fiber-waveguide interface and propagation losses by aligning the beam shape and reducing overlap with the boundary area, thereby enhancing the efficiency of light transmission.

Implementation Method 1

the groove portion is filled with a material having an effective refractive index comparable to that of the material constituting the waveguide layer

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a waveguide layer consisting of a material having an electro-optic effect stacked on the supporting substrate

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Data Source

PatentUS12197052B2Optical waveguide element
Publication Date: 2025.01.14 SUMITOMO OSAKA CEMENT CO LTD
  • US12197052B2 patent drawing
  • US12197052B2 patent drawing
  • US12197052B2 patent drawing

AI summary

In order to provide an optical waveguide element that is capable of reducing coupling loss at a coupling portion with an optical fiber and of reducing propagation loss in an optical waveguide, the optical waveguide element comprises a supporting substrate and a waveguide layer consisting of a material having an electro-optic effect stacked on the supporting substrate, wherein a rib portion for forming an optical waveguide is provided protruding on an upper surface of the waveguide layer; a groove portion is formed on an upper surface of the supporting substrate directly below a part of the rib portion; and the groove portion is filled with a material having an effective refractive index comparable to that of the waveguide layer.