Semiconductor Optical Waveguide Heat Dissipation Design

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Solution Overview

Problem

Silicon photonic devices face challenges in thermal conduction control and heat dissipation efficiency during optical modulation, leading to thermal interference and increased device area due to the need for increased distance between modulators.

Innovation Solution

A semiconductor device design featuring an optical waveguide with a heat conducting portion adjacent to the heater, penetrating the interlayer insulating films, and a heat radiation plate to enhance heat dissipation and prevent thermal interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the distance between modulators is increased to prevent thermal interference, then thermal interference is reduced, but the device area increases

Engineering Contradiction:
Improvethermal interferenceVSAvoiddevice area
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The patent introduces a heat conducting portion as an intermediary thermal management structure between the heater and the optical waveguide. This mediator efficiently conducts heat away from the waveguide region, preventing thermal interference between adjacent modulators while allowing them to be placed closer together, thus reducing device area

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The heat conducting portion extends vertically through the interlayer insulating films, utilizing the vertical dimension for heat dissipation. This three-dimensional thermal management approach allows heat to be conducted away in the vertical direction, enabling closer horizontal spacing of modulators without thermal interference

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If intense heat is supplied to the optical waveguide for modulation, then modulation performance is improved, but heat resistance requirements increase

Engineering Contradiction:
Improvemodulation powerVSAvoidheat resistance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The heat conducting portion acts as a thermal intermediary that rapidly conducts intense heat away from the optical waveguide during modulation. This mediator structure enables high-power modulation while protecting the waveguide from excessive temperature rise, maintaining reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts heat from the optical waveguide region by providing a dedicated heat conducting portion that rapidly conducts thermal energy away from the waveguide. This extraction mechanism allows intense heating for modulation while preventing heat accumulation that would compromise heat resistance

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves thermal response rate, reduces device area, and enhances heat dissipation efficiency, preventing unintentional modulation and thermal interference, while maintaining high heat resistance and reliability.

Implementation Method 1

a heat conducting portion adjacent to the optical waveguide and the heater via the interlayer insulating film and penetrating the interlayer insulating film

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a method of making using a thermo-optical effect based on dependence of the refractive index on a temperature

Methodology Applied
Scientific EffectThermo-optical effect: Thermal Expansion

Data Source

PatentUS10656442B2Semiconductor device and method of manufacturing same
Publication Date: 2020.05.19 RENESAS ELECTRONICS CORP
  • US10656442B2 patent drawing
  • US10656442B2 patent drawing
  • US10656442B2 patent drawing

AI summary

In an optical waveguide supplied with electricity by using a heater, miniaturization of the device is achieved by enhancing heat dissipation efficiency and heat resistance. In a modulator including an optical waveguide formed on an insulating film, a first interlayer insulating film that covers the optical waveguide, a heater formed on the first interlayer insulating film, and a second interlayer insulating film that covers the heater, a heat conducting portion adjacent to the optical waveguide and the heater and penetrating the first and second interlayer insulating films is formed.