Waveguide Optical Isolator Layout for Semiconductor-Compatible YIG Use

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing optical isolators using YIG as a waveguide layer face challenges in semiconductor processes due to the influence of YIG, which complicates manufacturing and reduces performance.

Innovation Solution

The isolator design includes a substrate with first and second waveguides, recesses, and non-reciprocity members, where the propagation directions of electromagnetic waves are controlled by magnetic fields to achieve asymmetric propagation, allowing passage in one direction while attenuating in the other, and the non-reciprocity members are crystallized using laser irradiation to minimize heat exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If YIG is used as a waveguide layer in optical isolators, then non-reciprocity performance is improved, but manufacturing complexity in semiconductor processes increases

Engineering Contradiction:
Improvenon-reciprocity performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the non-reciprocity function from the YIG waveguide layer and implements it separately using non-reciprocity members (magnetic materials) positioned near standard waveguides. This separation allows standard semiconductor-compatible waveguide fabrication while adding non-reciprocity through discrete magnetic components, thereby reducing manufacturing complexity while maintaining non-reciprocity performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses composite structures combining standard semiconductor waveguide materials (silicon, silica) with non-reciprocity members (magnetic materials like YIG, Ce:YIG, or thin-film magnetic materials). This composite approach enables the system to achieve non-reciprocity functionality while maintaining compatibility with standard semiconductor manufacturing processes for the waveguide portion.

Inventive Principle:
Principle #40Composite materials

2Reliability

If YIG is used as a waveguide layer, then isolator performance is improved, but interference with semiconductor processes increases

Engineering Contradiction:
Improveisolator performanceVSAvoidinterference with semiconductor processes
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent removes YIG from the waveguide layer position where it would interfere with semiconductor processes and places non-reciprocity members separately adjacent to the waveguides. This spatial separation eliminates process interference while preserving the non-reciprocity function through the magnetic materials' interaction with the waveguide modes.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an insulating layer as an intermediary between the waveguides and non-reciprocity members. This insulating layer prevents direct contact and potential process interference while still allowing the magnetic field from the non-reciprocity members to affect the waveguide modes, thus mediating between the conflicting requirements of process compatibility and non-reciprocity functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If non-reciprocity members are crystallized using laser irradiation, then material properties are improved, but heat exposure increases

Engineering Contradiction:
Improvematerial propertiesVSAvoidheat exposure
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent applies laser irradiation locally only to the non-reciprocity members for crystallization, rather than heating the entire device or substrate. This localized treatment achieves the necessary material property improvement in the magnetic materials while limiting heat exposure to minimal areas, preventing thermal damage to surrounding components.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses pulsed or periodic laser irradiation to crystallize the non-reciprocity members. This periodic action delivers the necessary energy for crystallization in short bursts, allowing the material to achieve proper crystalline structure while minimizing cumulative heat exposure and enabling heat dissipation between pulses.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the impact of YIG on semiconductor processes, enhances performance by controlling wave propagation, and minimizes interference, while allowing efficient electromagnetic wave transmission in one direction and blocking in the other.

Implementation Method 1

Each of the first waveguide and the second waveguide causes an electromagnetic wave in a TM (transverse magnetic) mode to propagate therethrough... A propagation direction of the electromagnetic wave in a portion of the first waveguide, the portion overlapping the first non-reciprocity member... and a propagation direction of the electromagnetic wave in a portion of the second waveguide, the portion overlapping the second non-reciprocity member... are different from each other

Methodology Applied
Scientific EffectFaraday effect: Faraday Effect

Implementation Method 2

The isolator manufacturing method includes irradiating the first non-reciprocity member and the second non-reciprocity member with laser light

Methodology Applied
Scientific EffectLaser heating: Laser

Data Source

PatentUS12487406B2Isolator, optical switch, optical transmitter and receiver, data center, and isolator manufacturing method
Publication Date: 2025.12.02 KYOCERA CORP
  • US12487406B2 patent drawing
  • US12487406B2 patent drawing
  • US12487406B2 patent drawing

AI summary

An isolator includes a substrate, a waveguide, an insulating layer, and a non-reciprocity member. The insulating layer includes a recess. The recess overlaps at least part of the waveguide. The non-reciprocity member is positioned in the recess. The waveguide includes a first waveguide and a second waveguide. The recess includes a first recess and a second recess. The non-reciprocity member includes a first non-reciprocity member positioned in the first recess and a second non-reciprocity member positioned in the second recess. A propagation direction of the electromagnetic wave in a portion of the first waveguide, the portion overlapping the first non-reciprocity member, and a propagation direction of the electromagnetic wave in a portion of the second waveguide, the portion overlapping the second non-reciprocity member, are different from each other.