Dielectric Waveguide Metallic Region Polarisation

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Solution Overview

Problem

Existing gas waveguide lasers face challenges in achieving stable linear polarisation and mode selection, which are crucial for consistent laser processing, especially in cutting thick metals and processing reflective media, due to limitations in prior art techniques such as the use of Brewster plates and resonator mirror spacing, leading to inefficiencies and potential damage from back-reflected light.

Innovation Solution

A laser design featuring a substantially dielectric surface with a localized metallic region, where the metallic region influences polarisation and the dielectric surface influences mode selection, with the metallic region's length between 5% and 30% of the waveguide surface length, allowing for simultaneous polarisation and mode selection without the need for additional optics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a Brewster plate is used for polarisation selection, then polarisation stability is improved, but device complexity and cost increase due to larger components needed to cover the beam width

Engineering Contradiction:
Improvepolarisation stabilityVSAvoidcomponent size and complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating a localized metallic region within the dielectric waveguide surface rather than using a full-width Brewster plate. This localized metallic section (extending only across a portion of the waveguide width) provides sufficient polarisation selection through the evanescent field interaction, eliminating the need for large, expensive Brewster plates while maintaining polarisation stability.

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If resonator mirrors are placed close to the waveguide end for compact design, then device compactness is improved, but polarisation selection capability deteriorates due to insufficient space for Brewster plates

Engineering Contradiction:
Improvelaser compactnessVSAvoidpolarisation selection capability
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The patent merges the waveguide structure with the polarisation selection function by integrating a metallic region directly into the dielectric waveguide surface. This combination eliminates the need for separate Brewster plates or additional optical components, allowing compact resonator mirror placement while maintaining effective polarisation selection through the modified waveguide structure itself.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If all waveguide surfaces are made metallic for polarisation selection, then polarisation stability is improved, but mode selection capability deteriorates compared to dielectric surfaces

Engineering Contradiction:
Improvepolarisation stabilityVSAvoidmode selection quality
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating a localized metallic region within the dielectric waveguide surface rather than using a full-width Brewster plate. This localized metallic section (extending only across a portion of the waveguide width) provides sufficient polarisation selection through the evanescent field interaction, eliminating the need for large, expensive Brewster plates while maintaining polarisation stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining dielectric and metallic properties within the waveguide structure. The dielectric waveguide provides excellent mode selection, while a localized metallic region embedded in the dielectric surface provides polarisation selection. This composite approach leverages the strengths of both materials to achieve simultaneous mode and polarisation control.

Inventive Principle:
Principle #40Composite materials

4Adaptability or versatility

If variable polarisation is allowed, then adaptability is improved, but reliability of downstream optical components deteriorates due to damage from back-reflected light and inconsistent performance

Engineering Contradiction:
Improvepolarisation flexibilityVSAvoidcomponent reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by implementing polarisation selection at the source through the dielectric-metallic waveguide structure. By establishing linear polarisation stability before the light reaches downstream components, the system prevents the harmful effects of variable polarisation that would otherwise damage back-reflection devices and reduce beam splitter performance.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves stable linear polarisation and effective mode selection, reducing back-reflection issues and enabling consistent laser processing with improved cut quality and reduced optical component damage, while simplifying the resonator design and reducing costs.

Implementation Method 1

the first surface is a substantially dielectric surface including a localised metallic region therein

Methodology Applied
Scientific EffectPolarisation: Polarisation

Implementation Method 2

Since the cut angle is near Brewster's angle the absorption is highly polarisation dependent

Methodology Applied
Scientific EffectBrewster's angle: Brewster's Angle

Implementation Method 3

Alumina guiding surfaces provide better mode selection properties to aluminium surfaces

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 4

first and second surfaces separated to form a waveguide on a first axis between the surfaces

Methodology Applied
Scientific EffectWaveguide: Waveguide (optics)

Implementation Method 5

a resonant cavity having a beam propagation axis orthogonal to the first axis

Methodology Applied
Scientific EffectLaser: Laser

Data Source

PatentUS10777962B2Polarisation and mode selection technique for a laser
Publication Date: 2020.09.15 LUXINAR LTD
  • US10777962B2 patent drawing
  • US10777962B2 patent drawing
  • US10777962B2 patent drawing

AI summary

A polarisation and mode selection technique for a gas waveguide laser is described in which a surface of the waveguide is formed to be substantially dielectric with a localised metallic region therein. The metallic region provides linear polarisation while the dielectric surface provides for low order mode selection. Embodiments are described to channel and planar waveguides with various resonator configurations. Ranges are provided for the size and location of the metallic region on the waveguide surface.