Post-Wall Waveguide to Microstrip Mode Converter With Anti-Pads

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Mode converters for millimeter-wave bands experience increased return loss when using existing configurations for mutual conversion between post-wall waveguide and microstrip line modes.

Innovation Solution

Incorporating ring-like anti-pads on the conductor layers surrounding the excitation pin, with an outer size between 5 and 6 times the diameter of the pin, to reduce return loss in the mode converter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing mode converter configuration is used for millimeter-wave band operation, then the basic waveguide mode conversion function is achieved, but return loss increases

Engineering Contradiction:
Improvereturn lossVSAvoidanti-pad size precision
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by optimizing the anti-pad outer size to a specific range (5-6 times the excitation pin diameter) and adjusting the excitation pin diameter (0.2-0.5 times the post-wall waveguide width). These parameter modifications directly address the high return loss issue in millimeter-wave band operation while maintaining manufacturability through clearly defined dimensional relationships.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If anti-pad size is increased to reduce return loss, then conversion efficiency improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improveconversion efficiencyVSAvoidanti-pad outer size control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent defines specific parameter ranges for anti-pad outer size (5-6 times the excitation pin diameter) and excitation pin diameter (0.2-0.5 times the post-wall waveguide width). These standardized parameter relationships improve conversion efficiency while providing clear manufacturing guidelines that balance performance with fabrication capabilities.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration effectively reduces return loss in mode converters operating within millimeter-wave bands by optimizing the anti-pad sizes and shapes, enhancing conversion efficiency.

Implementation Method 1

an excitation pin made of a through via which penetrates through the post-wall waveguide, the excitation pin being configured to carry out mutual conversion between a waveguide mode of the post-wall waveguide and a waveguide mode of the microstrip line

Methodology Applied
Scientific EffectWaveguide mode conversion: Waveguide

Implementation Method 2

the first anti-pad and the second anti-pad each having a ring-like shape and each being formed so as to (i) have an inner edge including the excitation pin and (ii) have an outer size that is more than 5 times and less than 6 times as large as a diameter of the excitation pin

Methodology Applied
Scientific EffectElectromagnetic field distribution optimization: Reflection

Data Source

PatentUS11843157B2Mode converter for converting modes between a post-wall waveguide and a microstrip line using an excitation pin and anti-pads
Publication Date: 2023.12.12 FUJIKURA LTD
  • US11843157B2 patent drawing
  • US11843157B2 patent drawing
  • US11843157B2 patent drawing

AI summary

An aspect of the present invention is to reduce return loss in a mode converter. A mode converter (10) includes an excitation pin (through via TV) configured to carry out mutual conversion between a waveguide mode of a post-wall waveguide (PW) and a waveguide mode of a microstrip line (MS). The mode conductor includes a pair of wide walls (conductor layers 12 and 13), in which first and second anti-pads (anti-pads 12c, 13c) are formed, respectively. The first and second anti-pads each have an inner edge including the excitation pin and each have an outer size (diameter D12) that is more than 5 times and less than 6 times as large as the diameter (DT) of the excitation pin.