Waveguide Mode Converter for Polarization Beam Splitters

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Solution Overview

Problem

The challenge lies in manufacturing optical devices with complex waveguide structures, particularly in achieving small bend radii and maintaining polarization beam splitter characteristics, as existing technologies face difficulties in processing and maintaining single mode conditions, leading to characteristic degradation and manufacturing complexities.

Innovation Solution

A waveguide mode converter is introduced, comprising a rib-type waveguide with a tapered section that connects to a channel-type waveguide, allowing for gradual width changes, which reduces optical loss and enhances the integration of polarization beam splitters by using a combination of rib-type and channel-type waveguides in a multi-step configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If Si photonics is used to achieve small bend radius through strong light confinement from large refractive index difference between Si and SiO2, then bend radius is reduced, but manufacturing process becomes difficult and waveguide width deviation degrades PBS characteristics

Engineering Contradiction:
Improvebend radiusVSAvoidwaveguide width precision
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

A mode converter is introduced as an intermediary component between rib-type waveguides and channel-type waveguides. This mode converter includes a tapered section that gradually transforms the waveguide mode from the rib-type to the channel-type, serving as a mediator that enables smooth transition without direct connection. This resolves the contradiction by allowing the use of channel-type waveguides with small bend radii while maintaining manufacturing precision through the gradual transformation provided by the mode converter.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The waveguide width is gradually changed through a tapered section in the mode converter. The width transitions from a larger value at the rib-type waveguide side to a smaller value at the channel-type waveguide side, with the width change rate controlled to be 0.1° or less. This parameter change approach allows the system to achieve small bend radii using channel-type waveguides while preventing abrupt width changes that would cause manufacturing difficulties and characteristic degradation.

Inventive Principle:
Principle #35Parameter changes

2Length of stationary object

If channel-type waveguide is used to achieve small bend radius, then bend radius is reduced, but optical loss increases due to mode mismatch with rib-type waveguide

Engineering Contradiction:
Improvebend radiusVSAvoidoptical loss
Core Design Contradiction:
Length of stationary objectVSLoss of energy

Solution Approach 1:

The mode converter acts as an intermediary that matches the modes between rib-type and channel-type waveguides. The tapered section gradually transforms the optical mode, preventing abrupt mode mismatch that would cause reflection and scattering losses. This enables the system to use channel-type waveguides with small bend radii while maintaining low optical loss through smooth mode transformation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If complex waveguide structure with varying thickness is used to achieve single mode guidance, then single mode condition is satisfied, but manufacturing difficulty increases

Engineering Contradiction:
Improvesingle mode conditionVSAvoidmanufacturing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The waveguide system is segmented into distinct sections: rib-type waveguide sections for optical input/output, channel-type waveguide sections for compact routing with small bend radii, and mode converter sections for transition between them. Each section has a simple, uniform thickness suitable for its specific function, avoiding the need for a single complex varying-thickness structure. This segmentation maintains single mode condition in each section while significantly improving manufacturing ease.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of varying the waveguide thickness throughout the structure, the invention changes the waveguide width parameter through the tapered section of the mode converter. The thickness remains constant and simple in each waveguide section, while the width is gradually transformed to enable mode conversion. This approach satisfies single mode condition through controlled width changes rather than complex thickness variations, greatly simplifying manufacturing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes characteristic degradation of polarization beam splitters, improves manufacturing productivity, and reduces optical loss, enabling the creation of compact, high-performance optical devices suitable for coherent receivers.

Implementation Method 1

a waveguide mode converter which converts a waveguide mode... the waveguide mode converter is a rib-type waveguide which includes a tapered section... the width of the tapered section changes gradually

Methodology Applied
Scientific EffectWaveguide mode conversion: Waveguide (optics)

Data Source

PatentUS9690044B2Waveguide mode converter, polarization beam splitter, and optical device
Publication Date: 2017.06.27 NEC CORP
  • US9690044B2 patent drawing
  • US9690044B2 patent drawing
  • US9690044B2 patent drawing

AI summary

Provided is a waveguide mode converter (30) that converts a waveguide mode and that is placed in a transition area (connection section) (43) of a rib-type waveguide (50) and a channel-type waveguide (51). The rib-type waveguide (50) has a tapered section (23b). The tapered section (23b) constitutes a core layer (23) that extends on both sides of a rib (23a) and has a width (Wt) that changes gradually in a direction that is vertical to the waveguide direction.