Waveguide-Integrated Photodetector Isolation for Stray Light Noise

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Solution Overview

Problem

Highly sensitive photodetectors in photonic integrated circuits, such as superconducting nanowire single-photon detectors, are susceptible to noise from ambient and stray light, which reduces their sensitivity and signal-to-noise ratio due to the inability to effectively block background light.

Innovation Solution

The implementation of light isolation structures using CMOS back-end-of-line processes, including metal layers, arrays of vias, air gaps, and trenches filled with reflective or absorptive materials, to prevent stray light from reaching the photodetectors, both locally and globally within the photonic integrated circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If highly sensitive photodetectors are used to improve detection capability, then sensitivity is improved, but susceptibility to noise from ambient and stray light increases

Engineering Contradiction:
Improvedetection sensitivityVSAvoidsusceptibility to stray light noise
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The photonic integrated circuit is divided into multiple isolation regions using trenches and metal layers. Each region containing a photodetector is segmented from others and from ambient light paths, creating localized isolation zones that protect sensitive detectors while maintaining overall circuit functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Metal isolation layers and trench structures serve as intermediary elements between ambient light sources and photodetectors. These intermediate structures absorb or reflect stray light before it reaches the sensitive detection regions, acting as a protective mediator without interfering with the desired optical signals.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If light isolation structures are added to block stray light, then signal-to-noise ratio is improved, but device complexity increases

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The light isolation structures are merged with the existing CMOS fabrication process layers. Metal isolation layers are combined with interconnect metal layers, and trenches are integrated into the device layout, allowing multiple functions to be achieved without adding separate dedicated isolation processing steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The metal layers and trench structures serve multiple functions: they provide electrical interconnects, mechanical support, and optical isolation simultaneously. This multi-functionality reduces the need for additional dedicated isolation components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If metal layers and trenches are used for light isolation, then stray light blocking is improved, but thermal stress increases due to CTE mismatch

Engineering Contradiction:
Improvestray light blockingVSAvoidthermal stress
Core Design Contradiction:
Object-affected harmful factorsVSStress or pressure

Solution Approach 1:

The material selection for isolation structures is optimized by changing physical parameters, specifically selecting metals and filling materials whose coefficients of thermal expansion closely match silicon. This parameter matching reduces thermal stress while maintaining effective light isolation properties.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Composite structures are used where metal isolation layers are combined with silicon-filled trenches or other silicon-based materials. This composite approach allows the metal to provide optical isolation while the silicon component provides thermal expansion compatibility with the substrate, distributing and reducing thermal stress.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly improves the signal-to-noise ratio of the photodetectors by effectively blocking undesired light, minimizing dead time, and reducing thermal stress through the use of CTE-matching materials, thereby enhancing the sensitivity and operational stability of the photodetectors.

Implementation Method 1

The optical isolation layer may include a metal nitride, such as TIN, TaN, ZrN, or WN

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

trenches filled with reflective or absorptive materials

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 3

a filling material between the two opposing sidewalls and characterized by a coefficient of thermal expansion (CTE) matching a CTE of at least one of the substrate or the dielectric layer

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS12176672B2Isolation of waveguide-integrated detectors using a back end of line process
Publication Date: 2024.12.24 PSIQUANTUM CORP
  • US12176672B2 patent drawing
  • US12176672B2 patent drawing
  • US12176672B2 patent drawing

AI summary

An optical device includes a substrate, a dielectric layer on the substrate, a waveguide within the dielectric layer, a light sensitive component (e.g., a photodetector) in the dielectric layer and coupled to the waveguide, and a plurality of light isolation structures in at least one of the substrate or the dielectric layer and configured to prevent stray light from reaching the light sensitive component. In some embodiments, a light isolation structure in the plurality of light isolation structures includes two opposing sidewalls and a filling material between the two opposing sidewalls. The two opposing sidewalls include an optical isolation layer. The filling material is characterized by a coefficient of thermal expansion (CTE) matching a CTE of at least one of the substrate or the dielectric layer.