Waveguide Exit Pupil Expander Uniform Intensity

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Solution Overview

Problem

Current augmented reality display systems using optical waveguides face challenges in achieving uniform intensity distribution and efficient pupil expansion, leading to non-uniform image reproduction and noticeable artifacts.

Innovation Solution

The apparatus includes an optical waveguide with an input-coupler, one or more intermediate-components, and an output-coupler, where the input-coupler diffracts light in multiple directions, and the intermediate-components perform both odd-order and even-order pupil expansion through total internal reflection, ensuring light is diffracted towards the output-coupler for uniform intensity distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the input-coupler diffracts light in only one direction towards a single intermediate-component that performs only one type of pupil expansion, then the device complexity is reduced, but the intensity distribution becomes non-uniform and artifacts are noticeable

Engineering Contradiction:
Improvestructure complexityVSAvoidintensity distribution uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The input-coupler is segmented into multiple diffraction regions that direct light to different intermediate-components, each performing specific pupil expansion operations. This segmentation allows the system to achieve uniform intensity distribution by distributing light through multiple independent optical paths, resolving the contradiction between simplified structure and uniform intensity output.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements nested pupil expansion where intermediate-components perform sequential odd-order and even-order expansions. The first intermediate-component performs odd-order expansion, and the second performs even-order expansion, with each nested within the optical path of the previous. This nested structure achieves comprehensive pupil expansion and uniform intensity distribution while maintaining manageable device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Manufacturing precision

If multiple intermediate-components are used to perform both odd-order and even-order pupil expansion, then the intensity distribution uniformity is improved, but the device complexity increases

Engineering Contradiction:
Improveintensity distribution uniformityVSAvoidnumber of components
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Each intermediate-component is designed with multi-functionality, performing both pupil expansion and light redirection functions. The components are configured to handle specific diffraction orders while also directing light appropriately within the waveguide. This multi-functionality reduces the need for additional specialized components, thereby limiting the increase in device complexity while achieving uniform intensity distribution.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent addresses pupil expansion in multiple dimensional aspects by separating odd-order and even-order expansions into different intermediate-components. This dimensional separation in the optical path allows each component to specialize in specific expansion operations, achieving comprehensive uniformity without requiring an excessive number of components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If light travels different path lengths through odd-order and even-order pupil expansion, then the pupil expansion effectiveness is improved, but the device complexity increases

Engineering Contradiction:
Improvepupil expansion effectivenessVSAvoidoptical path configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Different regions of the optical path are assigned different functions: odd-order pupil expansion in one region, even-order expansion in another. Each intermediate-component is positioned and configured with local quality optimized for its specific function. This localized optimization achieves effective pupil expansion while keeping the overall optical path configuration manageable through clear functional zonation.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves a more uniform intensity distribution and improved image reproduction by ensuring light is diffracted uniformly across the output-pupil, reducing non-uniformities and artifacts, thereby enhancing the visual experience in augmented reality displays.

Implementation Method 1

The input-coupler couples light corresponding to the image and associated with the input-pupil into the optical waveguide and diffracts the light corresponding to the image in at least two different directions

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

The intermediate-component(s) is/are configured to individually or collectively perform both odd-order pupil expansion and even-order pupil expansion on light corresponding to the image that travels from the input-coupler to the one or more intermediate-components by way of TIR

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

The output-coupler is configured to couple the light corresponding to the image, that has travelled from the one or more intermediate-components to the output-coupler by way of TIR, out of the optical waveguide

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentEP3443403B1Waveguide exit pupil expander with improved intensity distribution
Publication Date: 2023.06.28 MICROSOFT TECHNOLOGY LICENSING LLC
  • EP3443403B1 patent drawingFigure 1A~1C
  • EP3443403B1 patent drawingFigure 2
  • EP3443403B1 patent drawingFigure 3~4

AI summary

An apparatus for use in replicating an image associated with an input-pupil to an output-pupil, comprises an optical waveguide including input-coupler, one or more intermediate-components and an output-coupler. The input-coupler couples light corresponding to the image into the optical waveguide and diffracts the light corresponding to the image in at least two different directions so that light corresponding to the image is diffracted toward each of the one or more intermediate-components. The intermediate-component(s) is/are configured to individually or collectively perform both odd-order pupil expansion and even-order pupil expansion on light corresponding to the image that travels from the input-coupler to the one or more intermediate-components by way of TIR, and diffract the light corresponding to the image towards the output-coupler. The output-coupler is configured to couple the light corresponding to the image out of the optical waveguide so that the light corresponding to the image is viewable from the output-pupil.